Investigating the Influence of Process Parameters on the Mechanical Properties of Extruded Aluminum Tubes by Cyclic Indentation Tests

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 744
Author(s):  
David Görzen ◽  
Florian Patrick Schäfke ◽  
Bastian Blinn ◽  
Christian Klose ◽  
Hans Jürgen Maier ◽  
...  

Given the complex process condition, extruded aluminum (Al) alloy tubes show locally pronounced differences in microstructure and mechanical properties, which can be influenced by subsequent heat treatment. In the present study, cyclic indentation tests (CITs) were conducted on extruded Al alloy EN AW-6082 to locally determine hardness and cyclic hardening potential, which was complemented with light optical microscopy. To analyze the influence of extrusion process and subsequent heat treatment, the EN AW-6082 tubes investigated were manufactured with extrusion ratios Ψ of 13:1 and 22:1, both in as-extruded and T6 heat-treated conditions. The results obtained for the as-extruded state showed significant differences of the local mechanical properties and demonstrated that an increased Ψ leads to higher hardness, caused by more pronounced plastic deformation during the manufacturing process. Moreover, an increase of hardness and cyclic hardening potential was observed after a T6 heat treatment, which also reduced the difference in hardness between the different extrusion ratios. Additionally, the pronounced local differences in hardness and cyclic hardening potential correlated with the local microstructure. The results demonstrated that CITs enable the analysis of local mechanical properties of extruded EN AW-6082 profiles, resulting from different extrusions ratios as well as subsequent heat treatment.

Author(s):  
Carlos Narducci Jr ◽  
◽  
Junior N ◽  
Abdalla AJ ◽  
◽  
...  

A new perspective for the use of Al-Si alloys produced with recycled Al (with Fe>1%) in Gravity Die Casting (GDC) processes. To study the morphology of ß-Fe precipitates and the material’s mechanical properties were added the inoculate via Nb+B and the element Mg with subsequent heat treatment. The samples were cast in Al10Si1Fe0.35Mg alloy in a metal mould according to ASTM B108. The microstructure was analyzed with BSE-SEM and EDS. The work investigated the morphology of ß-Fe precipitates and their effects and interactions on the material’s mechanical properties. The combined effect resulted in reduced size and shape of ß-Fe precipitates, thereby improved higher yield strength (YS = 207.71 MPa), ultimate tensile strength (UTS = 300.35 MPa), and elongation of 4.66%, exceeding the strength and elongation limit values found in commercial alloys, such as ASTM A357 alloy, where the Fe content is low (max. 0.2%).


2021 ◽  
Vol 804 ◽  
pp. 140760
Author(s):  
Hamidreza Koohdar ◽  
Pouya Hakimipour ◽  
Hamid Reza Jafarian ◽  
Terence G. Langdon ◽  
Mahmoud Nili-Ahmadabadi

2016 ◽  
Vol 22 (5) ◽  
pp. 880-886 ◽  
Author(s):  
Joon-Hyeon Cha ◽  
Su-Hyeon Kim ◽  
Yun-Soo Lee ◽  
Hyoung-Wook Kim ◽  
Yoon Suk Choi

2010 ◽  
Vol 638-642 ◽  
pp. 455-460 ◽  
Author(s):  
A. Rutecka ◽  
L. Dietrich ◽  
Zbigniew L. Kowalewski

The AlSi8Cu3 and AlSi7MgCu0.5 cast aluminium alloys of different composition and heat treatment were investigated to verify their applicability as cylinder heads in the car engines [1]. Creep tests under the step-increased stresses at different temperatures, and low cycle fatigue (LCF) tests for a range of strain amplitudes and temperatures were carried out. The results exhibit a significant influence of the heat treatment on the mechanical properties of the AlSi8Cu3 and AlSi7MgCu0.5. An interesting fact is that the properties strongly depend on the type of quenching. Lower creep resistance (higher strain rates) and lower stress response during fatigue tests were observed for the air quenched materials in comparison to those in the water quenched. Cyclic hardening/softening were also observed during the LCF tests due to the heat treatment applied. The mechanical properties determined during the tests can be used to identify new constitutive equations and to verify existing numerical models.


2019 ◽  
Vol 961 ◽  
pp. 118-125
Author(s):  
Muhammad Syukron ◽  
Zuhailawati Hussein ◽  
Abu Seman Anasyida

The combination of heat treatment, addition of grain refiner and ECAP processing is used to improve mechanical properties and wear resistance of A356 Al alloys with 1.5 wt.% TiB2. The alloys were grouped into as-cast and pre-ECAP annealing. The alloys were characterized with hardness and wear testing, optical microscopy and SEM. The ECAP processing was done through BA route for 4 passes and it improved hardness, distribution of TiB2 and Si particles in the aluminium matrix and increased wear resitance of pre-ECAP annealing specimen.


2020 ◽  
Vol 20 (7) ◽  
pp. 4248-4252
Author(s):  
Yong-Ho Kim ◽  
Hyo-Sang Yoo ◽  
Hyeon-Taek Son

In this research, effects of Zn and Cu content on microstructure, mechanical properties, electric and thermal conductivity of the as-extruded Al-x(Zn+0.5Cu) alloys were investigated. As the content of Zn and Cu increased, the area ratio of Al2Cu intermetallic compounds increased. After homogenization treatment and extrusion process, most of Al2Cu intermetallic compounds was disappeared due to solution in Al matrix of Cu atoms. As the (Zn+0.5Cu) content increased from 1 to 2 wt.%, the average grain size decreased remarkably from 645 to 227 μm due to the dynamic recrystallization caused by the solute Zn and Cu atoms during the extrusion. With increasing Zn and Cu additions, the thermal conductivity was decreased from 225 (x = 1) to 208 (x = 2) and 183 W/mK (x = 4) due to electric scattering by solute Zn and Cu atoms. The ultimate tensile strength (UTS) of the as-extruded Al-x(1Zn+0.5Cu) alloys improved remarkably from 77 (x = 1) to 142 MPa (x = 4) as Zn and Cu content increased, and the elongation increased from 30 to 33%. This improvement in the strength resulted from the grain refinement and solid solution strengthening due to the solute Zn and Cu atoms. The Zn and Cu addition in Al alloy played an important role in thermal conductivity and mechanical properties.


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