scholarly journals Hot Deformation Behavior and Microstructure Evolution of a TiBw/Near α-Ti Composite with Fine Matrix Microstructure

Metals ◽  
2019 ◽  
Vol 9 (4) ◽  
pp. 481 ◽  
Author(s):  
Zhang ◽  
Lian ◽  
Chen ◽  
Sun ◽  
Zhang ◽  
...  

The hot deformation behavior and microstructure evolution of a 7.5 vol% TiBw/near α-Ti composite with fine matrix microstructure were investigated under the deformation conditions in a temperature range of 800–950 °C and strain rate range of 0.001–1 s−1 using plane strain compression tests. The flow stress curves show different characteristics according to the various deformation conditions. At a higher strain rate (1 s−1), the flow stress of the composite continuously increases until a peak value is reached. The activation energy is 410.40 kJ/mol, much lower than the activation energy of as-sintered or as-forged composites. The decreased activation energy is ascribed to the breaking of the TiBw reinforcement during the multi-directional forging and the resultant fine matrix microstructure. Refined reinforcement and refined matrix microstructure significantly improve the hot deformation ability of the composite. The deformation conditions determine the morphology and fraction of α and β phases. At 800–900 °C and 0.01 s−1 the matrix α grains are much refined due to the continuous dynamic recrystallization (CDRX). The processing map is constructed based on the hot deformation behavior and microstructure evolution. The optimal hot processing window is determined to be 800–950 °C/0.001–0.01 s−1, which lead to CDRX of primary α grains or dynamic recovery (DRV) and dynamic recrystallization (DRX) of β phase.

2013 ◽  
Vol 709 ◽  
pp. 143-147 ◽  
Author(s):  
Tao Wang ◽  
Zhao Li ◽  
Shu Hong Fu ◽  
Yong Zhang ◽  
Yu Xin Zhao ◽  
...  

The hot deformation behavior of U720Li was investigated by isothermal compression tests at temperature ranging from 1060-1180°C and strain rate from 0.001s-1 to 20s-1. The flow stress-strain curves and microstructures were investigated and a constitutive equation was established. It is found that flow stress is sensitive to stain rate and deformation temperature greatly. The higher stain rate resultes in a larger fluctuation in flow stress. The hot deformation activation energy is determined to be 552.8kJ/mol. Grain size increases with increasing temperature and decreases firstly and then increases with increasing strain rate. U720Li alloy should be deformed below the solve temperature of γ primary phase with lower strain rate in order to obtain the even and fine grain size.


2013 ◽  
Vol 17 (5) ◽  
pp. 1523-1528
Author(s):  
Bao-Hua Jia ◽  
Wei-Dong Song ◽  
Hui-Ping Tang ◽  
Jian-Guo Ning

Isothermal compression tests of TC18 titanium alloy at the deformation temperatures ranging from 25?C to 800?C and strain rate ranging from 10-4 to 10-2 s-1 were conducted by using a WDW-300 electronic universal testing machine. The hot deformation behavior of TC18 was characterized based on an analysis of the true stress-true strain curves of TC18 titanium alloy. The curves show that the flow stress increases with increasing the strain rate and decreases with increasing the temperature, and the strain rate play an important role in the flow stress when increasing the temperatures. By taking the effect of strain into account, an improved constitutive relationship was proposed based on the Arrhenius equation. By comparison with the experimental results, the model prediction agreed well with the experimental data, which demonstrated the established constitutive relationship was reliable and can be used to predict the hot deformation behavior of TC18 titanium alloy.


Author(s):  
Katti Bharath ◽  
Asit Kumar Khanra ◽  
MJ Davidson

The deformation behavior of Al–Cu–Mg sintered preforms has been investigated by extrusion in the temperature range of 450–550°C and strain rate range of 0.1–0.3 s−1, respectively. The aim of this study is to analyze the effect of initial preform relative density on the hot deformation behavior and to model and predict the flow stress of extruded samples using constitutive equations. The true stress–strain curves exhibit three stages of deformation, which represent work hardening, dynamic recovery, and dynamic recrystallization during deformation at different temperatures, strain rates, and initial preform relative densities of 70%, 80%, and 90%, respectively. The results show that the flow stress values are influenced by initial preform relative density, deformation temperature, and strain rate. Microstructural examination of extruded specimens has been performed by optical microscopy and scanning electron microscopy. Arrhenius-type constitutive equations are developed to predict the flow stress of hot-extruded powder metallurgy processed aluminum alloy (Al–4%Cu–0.5%Mg). Zener–Hollomon parameter is used to explain the relationship between peak flow stress, temperature, and strain rate in an exponential equation containing the deformation activation energy and material constants. Subsequently, the statistical indicators correlation coefficient ( R) and the average absolute relative error are assessed to confirm the validity of constitutive equations. The results indicate the experimental and predicted peak flow stress values are in good agreement, which indicate the accuracy and reliability of the developed model for powder metallurgy processed Al–4%Cu–0.5%Mg preforms.


Processes ◽  
2021 ◽  
Vol 9 (3) ◽  
pp. 451
Author(s):  
Yexin Jiang ◽  
Xu Wang ◽  
Zhou Li ◽  
Zhu Xiao ◽  
Xiaofei Sheng ◽  
...  

The hot deformation behavior of Cu-20.0Ni-5.0Sn-0.25Zn-0.22Mn was investigated using a Gleeble-3500 thermal simulator with a temperature range from 720 °C to 880 °C and a strain rate range from 0.001 s−1 to 1 s−1. The results show that the flow stress increased with the increase of the strain rate and the decrease of the temperature. The constitutive equation of the alloy was established based on the peak flow stress. Figures of the power dissipation efficiency and flow instability with the variable of the true strain from 0.2 to 0.8 displayed the dynamic change of power dissipation efficiency and the instability area. The domain of 730–770 °C and 0.001–0.01 s−1 possessed a power dissipation efficiency over 40% throughout the whole deformation. The flow instability always appeared at a high strain rate from 0.1 s−1 to 1 s−1 during the whole deformation process. The nucleation site of the dynamic recrystallization generally appeared along the grain boundaries, indicating the discontinuous dynamic recrystallization mechanism. The appropriate conditions for deformation with a true strain of 0.9 is in a safe domain (820–860 °C with a strain rate of 0.001–0.01 s−1). There were four kinds of variation tendencies of the power dissipation efficiency with the increase of the true strain under various conditions, suggesting a changing situation for the main softening mechanisms.


2020 ◽  
Vol 118 (1) ◽  
pp. 107
Author(s):  
Maryam Kamali Ardakani ◽  
Maryam Morakabati

The hot deformation behavior of a H10 hot work tool steel was studied by performing hot compression tests over the temperature range of 900 to 1200 °C and strain rates of 0.001–1 s−1 and total strain of 0.7. At temperatures below 1100 °C, the grain size is fine and below 20 μm. In this temperature range, grain size increase with temperature due to dissolution of carbides. Then by increasing temperature to 1150 and 1200 °C, the grain size is increased significantly due to growth of grains. The study on the effect of strain rate showed that at constant temperature of 1000 °C, the grain size increased from 4.8 to 6 μm with increasing strain rate from 0.001 to 1 s−1. Also, this increase in the strain rate at temperature of 1100 °C lead to increase the grain size from 5.9 to 17 μm, due to the occurrence of dynamic recrystallization. At 1200 °C growth of grains causes to decrease grain size from 112 to 87 μm by increasing strain rate. According to the microstructural investigations, at the temperatures of 1000 and 1100 °C and strain rates of 0.01 and 0.1 s−1 dynamic recrystallization was the main softening mechanism. As a result, the most suitable range for hot deformation was obtained at the temperature range of 1000–1100 °C and strain rates of 0.01–0.1 s−1.


2014 ◽  
Vol 900 ◽  
pp. 588-591
Author(s):  
Gang Chen ◽  
Wei Chen ◽  
Guo Wei Zhang ◽  
Jing Zhai ◽  
Li Ma ◽  
...  

The deformation behavior and constitutive equation of Mg-4Al-3Ca-1.5Zn-1Nd-0.2Mn alloy were investigated using hot compression tests at the temperatures range of 200, 250, 300, and 350°C with the constant strain rates of 0.001, 0.01, 0.1 And1 s-1. The influence of strain was also incorporated in the constitutive equation by considering the effects of strain on material constants which are consist of A, α, β, n and activation energy Q. The predicted flow stress curves using the proposed constitutive equations well agree with the experimental results of the flow stress for experimental Alloy.


Author(s):  
H. R. Rezaei Ashtiani ◽  
H. Bisadi ◽  
M. H. Parsa

The experimental stress–strain data from isothermal hot compression tests, in a wide range of temperatures (350–500 °C) and strain rates (0.005–0.5 s−1), were employed to develop constitutive equations in a commercially pure aluminum (AA1070). The effects of temperature and strain rate on the hot deformation behavior were represented by Zener–Hollomon parameter including Arrhenius term. The results show that the hardening rate and flow stress are evidently affected by both deformation temperature and strain rate. The power law, exponential, and hyperbolic sinusoidal types of Zener–Hollomon equations were used to determine the hot deformation behavior of AA1070. The results suggested that the highest correlation coefficient was achieved for the hyperbolic sine law for the studied material. So the proposed deformation constitutive equations can give an accurate and precise estimate of the flow stress for AA1070, which means it can be used for numerical simulation of hot forming processes and for choosing proper forming parameters in engineering practice accurately.


2011 ◽  
Vol 291-294 ◽  
pp. 640-644
Author(s):  
Qing Miao Guo ◽  
De Fu Li ◽  
Sheng Li Guo ◽  
Guo Ling Xie

Flow behavior and microstructures of GH625 superalloy were investigated by hot compression tests. Then the GH625 superalloy tube was hot extruded according to the hot deformation behavior, and the microstructures of different position of extruded tube was also analyzed. The results show that the actual deformation temperature of the specimen deformed at a strain rate of 10.0s-1 is higher than the preset temperature, resulting in a deformation thermal effect. Thus, the microstructure evolution of GH625 superalloy is controlled both by the strain rate and deformation temperature. It is also found that the GH625 superalloy tube can be successfully fabricated with a stable extrusion speed of 40 mm·s-1, extrusion ratio of 4.1 and preheating temperature of 1200°C. The microstructure of extruded tube was obviously fined due to the occurrence of dynamic recrystallization(DRX). Different degrees of DRX were observed in outer wall, center and inner wall of the tube, which is similar to that in the head, middle and tail of the tube. An extruded tube containing fully DRX grains can be obtained by cutting the head and tail of the tube, and machining a small amount of the inner wall.


2019 ◽  
Vol 960 ◽  
pp. 78-84 ◽  
Author(s):  
Chao Yuan Wang ◽  
Xiao Jun Song ◽  
Jin Wen Zou

The hot deformation behavior and microstructure of a powder metallurgy (P/M) Ni-base superalloy with different original microstructure were studied by isothermal compression tests. The isothermal compression tests were conducted on Gleeble-3500D simulator with the temperature range of 1000°C~1100°C and the strain rate of 0.001s-1~0.1s-1. The results showed that the flow stress of the specimens with fine grains (10μm) and ultrafine grains (3μm) gained by hot extruding (HEX) were much less than the that with the average grain diameter of 30μm by hot isostatic pressing (HIP). At the strain rate of 0.001s-1,the as-HIPed specimens with the average grain diameter of 30μm showed steady-state deformation at 1100°C only, whereas the as-HEXed specimens with the average grain diameter of 10μm and 3μm showed steady-state deformation both at 1050°C and 1100°C. The flow stress showed decreasing trend as the average grain diameter decreasing. The activation energy of hot deformation decreased form 622.79 kJ·mol-1 to 302.36 kJ·mol-1 as the average grain diameter decreased from 30μm to 3μm. When the as-HEXed specimen with the average grain diameter of 3μm was deformed at the condition of (1050°C, 0.001s-1), the flow stress was lower than that at the condition of (1100°C,0.001s-1), and the former also gained much finer and uniform grain, the later gained mixed grains.


2019 ◽  
Vol 51 (1) ◽  
pp. 467-481
Author(s):  
Suwaree Chankitmunkong ◽  
Dmitry G. Eskin ◽  
Chaowalit Limmaneevichitr

Abstract Aluminum piston alloys of the AA4032 type are produced by direct-chill (DC) casting and subsequent forging; therefore, it is important to understand their thermomechanical behavior. In recent years, it was shown that additions of Cu and Er could improve mechanical properties of these alloys at room and high temperatures. In this work, we studied the constitutive behavior of AA4032-type alloys with and without Cu and Er additions. The experimental true stress–true strain curves were obtained by compression tests under various temperatures [683 K to 723 K (410 °C to 450 °C)] and strain rates (0.01 to 10 s−1) to determine constitutive parameters [strain-rate sensitivity, activation energy, and Zener–Hollomon (Z) parameter] for the hot deformation behavior of AA4032-type piston alloys with and without additions of Cu and Er. The flow stress decreased with increasing deformation temperature and decreasing strain rate. The results also showed that increasing the Cu content increased the flow stress over the applied range of deformation conditions due to solid-solution strengthening and the formation of primary Si particles, which led to an increase in the activation energy during hot deformation. Moreover, the main microstructural damage in the AA4032 alloy with 3.5 pct Cu was predominantly due to the cracking of primary Si particles. Additions of 0.4 pct Er and 3.5 pct Cu lower the activation energy of deformation, Q, as compared to the base alloy and the alloy with 3.5 pct Cu. The microstructures in the deformed specimens consisted of subgrains, recrystallized grains, and fine eutectic phases. The alloys containing Er demonstrated more polygonized grains at a low strain rate than the alloys without Er, indicating that Er hindered recrystallization development. The peak stress of the AA4032 alloy with 3.5 pct Cu alloy was higher than for the base AA4032 alloy and for the AA4032 alloy with 3.5 pct Cu and 0.4 pct Er additions, which was attributed to the prevalence of the work-hardening mechanism over the softening mechanism.


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