scholarly journals Characterization of Machined Surface Topography Based on the Normal Declination Angle of Microfacets

Micromachines ◽  
2021 ◽  
Vol 12 (3) ◽  
pp. 228
Author(s):  
Wei-Chao Shi ◽  
Jian-Ming Zheng ◽  
Qi-Long Wang ◽  
Li-Jie Wang ◽  
Qi Li

It is important to characterize surface topography in order to study machined surface characteristics. Due to the features of periodicity and randomness of machined surface topography, the existing topographical parameters may not describe its features accurately. A novel characterization method called the normal declination angle of microfacet-based surface topography is thus proposed for this task. The topography of machined surfaces is measured and the data on the normal declination angle are obtained. Then, surface topography is analyzed via the distribution of the normal declination angle. The lognormal distribution characterization model of machined surface topography is established, and the accuracy of the model is verified by error analysis. The results show that the calculated results of the present characterization model are generally consistent with the distribution of the normal declination angle, where the maximal root mean square errors (RMSE) is 4.5%. Therefore, this study may serve as an effective and novel way to describe the characteristics of the machined surface topography.

2019 ◽  
Vol 9 (3) ◽  
pp. 591
Author(s):  
Wei-Chao Shi ◽  
Jian-Ming Zheng ◽  
Yan Li ◽  
Xu-Bo Li

In the modern engineering field, recovering the machined surface topography is important for studying mechanical product function and surface characteristics by using the shape from shading (SFS)-based reconstruction method. However, due to the limitations of many constraints and oversmoothing, the existing SFS-based reconstruction methods are not suitable for machined surface topography. This paper presents a new three-dimensional (3D) reconstruction method of machined surface topography. By combining the basic principle of SFS and the analytic method, the analytic model of a surface gradient is established using the gray gradient as a constraint condition. By efficiently solving the effect of quantization errors and ambiguity of the gray scale on reconstruction accuracy using a wavelet denoising algorithm and image processing technology, the reconstruction algorithm is implemented for machined surface topography. Experimental results on synthetic images and machined surface topography images show that the proposed algorithm can accurately and efficiently recover the 3D shape of machined surface topography.


2005 ◽  
Vol 291-292 ◽  
pp. 579-584
Author(s):  
H.Y. Li ◽  
Xiao Mei Liu ◽  
H.J. Liu ◽  
Jian Cheng Fang

In this paper, electrochemical finishing(ECF) is presented. Compared with conventional finishing technology, the characterization of surface topography machined by ECF and its effect on the performance, including friction coefficient, original wear and tear, precision durability, fatigue strength, contact stiffness, corrosion resistance and adhesiveness are analyzed and studied. Experimental results have testified that ECF can observably improve surface quality of parts and finally improve its physical mechanical performances and lifetime to a large extent.


Coatings ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 473
Author(s):  
Dilyana Gospodonova ◽  
Iliana Ivanova ◽  
Todorka Vladkova

The aim of this study was to prepare TiO2/Ag/Cu magnetron co-sputtered coatings with controlled characteristics and to correlate them with the antimicrobial activity of the coated glass samples. The elemental composition and distribution, surface morphology, wettability, surface energy and its component were estimated as the surface characteristics influencing the bioadhesion. Well expressed, specific, Ag/Cu concentration-dependent antimicrobial activity in vitro was demonstrated toward Gram-negative and Gram-positive standard test bacterial strains both by diffusion 21 assay and by Most Probable Number of surviving cells. Direct contact and eluted silver/coper nanoparticles killing were experimentally demonstrated as a mode of the antimicrobial action of the studied TiO2/Ag/Cu thin composite coatings. It is expected that they would ensure a broad spectrum bactericidal activity during the indwelling of the coated medical devices and for at least 12 h after that, with the supposition that the benefits will be over a longer time.


2010 ◽  
Vol 44-47 ◽  
pp. 1066-1069
Author(s):  
Li Li ◽  
Li Ling Qi ◽  
Zong Wei Niu

This paper presents an experimental investigation of the machining characteristics of sintered NdFeB permanent magnet using a combination process of electro-discharge machining (EDM) with ultrasonic machining (USM). Concentration of abrasive in the dielectric fluid is changed to explore its effect on the material removal rate (MRR). MRR of EDM /USM, conventional EDM are compared, machined surface characteristics are also compared between them. It is concluded that the combination EDM/USM process can increase the MRR and decrease the thickness of the recast layer. In the combination process, an appropriate abrasive concentration can improve its machining efficiency.


Foods ◽  
2021 ◽  
Vol 10 (4) ◽  
pp. 885
Author(s):  
Sergio Ghidini ◽  
Luca Maria Chiesa ◽  
Sara Panseri ◽  
Maria Olga Varrà ◽  
Adriana Ianieri ◽  
...  

The present study was designed to investigate whether near infrared (NIR) spectroscopy with minimal sample processing could be a suitable technique to rapidly measure histamine levels in raw and processed tuna fish. Calibration models based on orthogonal partial least square regression (OPLSR) were built to predict histamine in the range 10–1000 mg kg−1 using the 1000–2500 nm NIR spectra of artificially-contaminated fish. The two models were then validated using a new set of naturally contaminated samples in which histamine content was determined by conventional high-performance liquid chromatography (HPLC) analysis. As for calibration results, coefficient of determination (r2) > 0.98, root mean square of estimation (RMSEE) ≤ 5 mg kg−1 and root mean square of cross-validation (RMSECV) ≤ 6 mg kg−1 were achieved. Both models were optimal also in the validation stage, showing r2 values > 0.97, root mean square errors of prediction (RMSEP) ≤ 10 mg kg−1 and relative range error (RER) ≥ 25, with better results showed by the model for processed fish. The promising results achieved suggest NIR spectroscopy as an implemental analytical solution in fish industries and markets to effectively determine histamine amounts.


2021 ◽  
pp. 1-14
Author(s):  
Noura Hamze ◽  
Lukas Nocker ◽  
Nikolaus Rauch ◽  
Markus Walzthöni ◽  
Matthias Harders ◽  
...  

BACKGROUND: Accurate segmentation of connective soft tissues in medical images is very challenging, hampering the generation of geometric models for bio-mechanical computations. Alternatively, one could predict ligament insertion sites and then approximate the shapes, based on anatomical knowledge and morphological studies. OBJECTIVE: In this work, we describe an integrated framework for automatic modelling of human musculoskeletal ligaments. METHOD: We combine statistical shape modelling with geometric algorithms to automatically identify insertion sites, based on which geometric surface/volume meshes are created. As clinical use case, the framework has been applied to generate models of the forearm interosseous membrane. Ligament insertion sites in the statistical model were defined according to anatomical predictions following a published approach. RESULTS: For evaluation we compared the generated sites, as well as the ligament shapes, to data obtained from a cadaveric study, involving five forearms with 15 ligaments. Our framework permitted the creation of models approximating ligaments’ shapes with good fidelity. However, we found that the statistical model trained with the state-of-the-art prediction of the insertion sites was not always reliable. Average mean square errors as well as Hausdorff distances of the meshes could increase by an order of magnitude, as compared to employing known insertion locations of the cadaveric study. Using those, an average mean square error of 0.59 mm and an average Hausdorff distance of less than 7 mm resulted, for all ligaments. CONCLUSIONS: The presented approach for automatic generation of ligament shapes from insertion points appears to be feasible but the detection of the insertion sites with a SSM is too inaccurate, thus making a patient-specific approach necessary.


Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1376
Author(s):  
Alex Quok An Teo ◽  
Lina Yan ◽  
Akshay Chaudhari ◽  
Gavin Kane O’Neill

Additive manufacturing of stainless steel is becoming increasingly accessible, allowing for the customisation of structure and surface characteristics; there is little guidance for the post-processing of these metals. We carried out this study to ascertain the effects of various combinations of post-processing methods on the surface of an additively manufactured stainless steel 316L lattice. We also characterized the nature of residual surface particles found after these processes via energy-dispersive X-ray spectroscopy. Finally, we measured the surface roughness of the post-processing lattices via digital microscopy. The native lattices had a predictably high surface roughness from partially molten particles. Sandblasting effectively removed this but damaged the surface, introducing a peel-off layer, as well as leaving surface residue from the glass beads used. The addition of either abrasive polishing or electropolishing removed the peel-off layer but introduced other surface deficiencies making it more susceptible to corrosion. Finally, when electropolishing was performed after the above processes, there was a significant reduction in residual surface particles. The constitution of the particulate debris as well as the lattice surface roughness following each post-processing method varied, with potential implications for clinical use. The work provides a good base for future development of post-processing methods for additively manufactured stainless steel.


Author(s):  
Pavle Šćepanović ◽  
Frederik A. Döring

AbstractFor a broad range of applications, flight mechanics simulator models have to accurately predict the aircraft dynamics. However, the development and improvement of such models is a difficult and time consuming process. This is especially true for helicopters. In this paper, two rapidly applicable and implementable methods to derive linear input filters that improve the simulator model are presented. The first method is based on model inversion, the second on feedback control. Both methods are evaluated in the time domain, compared to recorded helicopter flight test data, and assessed based on root mean square errors and the Qualification Test Guide bounds. The best results were achieved when using the first method.


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