scholarly journals Femtosecond Laser Trimming with Simultaneous Nanostructuring to Fine Piercing Punch to Electrical Amorphous Steel Sheets

Micromachines ◽  
2021 ◽  
Vol 12 (5) ◽  
pp. 568
Author(s):  
Tatsuhiko Aizawa ◽  
Tomomi Shiratori ◽  
Yoshihiro Kira ◽  
Tomoaki Yoshino ◽  
Yohei Suzuki

A CVD (Chemical Vapor Deposition) diamond coated tungsten carbide (WC) and cobalt (Co) sintered alloy punch was trimmed by the femtosecond laser machining to sharpen its edge with about 2 μm and to simultaneously make nanostructuring to its side surface. In addition to the sharpened edge, its edge profile was formed to be homogeneous enough to reduce the damage layer width by piercing the electrical amorphous steel sheet stack. Each brittle sheet in the stacked work was damaged to have three kinds of defects by piercing; e.g., the droop-like cracking in the thickness and at the vicinity of hole, the wrinkling in peak-to-valley with partial cracking on the peaks, and the circumferential cracking. When using the WC (Co) punch with the inhomogeneous edge profile in the sharpened edge width, these three damages were induced into each sheet and the maximum damage width exceeded 80 μm. When using the punch with the sharpened edge and homogeneous edge profile, the wrinkling mode was saved and the total affected layer width was significantly reduced to less than 20 μm. Through the precise embossing experiments, this effect of punch edge profile condition to the induced damages was discussed with a statement on the nanostructuring effect on the reduction of damaged width in electrical amorphous steel sheets. The developed tool with the sharpened edge and homogenous edge condition contributes to the realization of a low iron loss motor with a reduced affected layer width.

2020 ◽  
Vol 10 (8) ◽  
pp. 2674 ◽  
Author(s):  
Tatsuhiko Aizawa ◽  
Tomomi Shiratori ◽  
Yoshihiro Kira ◽  
Tadahiko Inohara

In this study, a CVD (Chemical Vapor Deposition)-diamond coated tungsten carbide cobalt (WC (Co)) punch was trimmed to adjust its surface roughness and to significantly reduce its edge curvature for fine piercing by femtosecond laser processing. Through this laser trimming, the surface quality of the diamond coating and the punch edge profile were improved to less than 0.5 μm at the maximum roughness and 2 μm in the edge width, respectively. In parallel with this improvement of surface quality, the side surface of the diamond coating was modified to include nano-textures via the LIPSS (Laser Induced Periodic Surface Structuring) process. Through the fine piercing process, this nanotexture was transcribed onto the pierced hole surface together with fine shearing of the hole by piercing. WLI (White-Light Interferometry) and SEM (Scanning Electron Microscopy) were utilized to describe this transcription of nanotextures during the piercing process. These semiregular nanotextures with an LIPSS period of 300 nm on the pierced hole surface induced a blue colored surface plasmon.


2011 ◽  
Vol 109 (6) ◽  
pp. 063719 ◽  
Author(s):  
Markus Gabrysch ◽  
Saman Majdi ◽  
Daniel J. Twitchen ◽  
Jan Isberg

2021 ◽  
pp. 2150023
Author(s):  
YU-XIAO CUI ◽  
PING GUO ◽  
XUEMING ZHU ◽  
YAN-LING TIAN ◽  
DA-WEI ZHANG ◽  
...  

Femtosecond (fs) laser ablation has been recognized as an effective and promising technique for high-precision processing of natural and synthesized diamond. In this work, a study of femtosecond laser polishing for nanopolycrystalline diamond (NCD) films by chemical vapor deposition (CVD) is reported. The laser irradiation is induced by 200-fs laser pulses with a repetition frequency of 50[Formula: see text]MHz, and various laser fluences are employed to investigate their polishing effectiveness. The results show that the optimal laser fluence is 0.7[Formula: see text]J/cm2, at which the nanodiamond grains on top of the cauliflower-like clusters of NCD films can be ablated. With such laser fluence, the mean surface roughness of NCD films reduces from 73.84[Formula: see text]nm to 31.88[Formula: see text]nm, which presents a 57% reduction. Nevertheless, when the laser fluence rises beyond 0.7[Formula: see text]J/cm2, large amount of amorphous carbon (a-C) balls and porous lava-like morphology would come into being, resulting in severe degradation of the NCD surface.


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