scholarly journals Melt- vs. Non-Melt Blending of Complexly Processable Ultra-High Molecular Weight Polyethylene/Cellulose Nanofiber Bionanocomposite

Polymers ◽  
2021 ◽  
Vol 13 (3) ◽  
pp. 404
Author(s):  
Nur Sharmila Sharip ◽  
Hidayah Ariffin ◽  
Tengku Arisyah Tengku Yasim-Anuar ◽  
Yoshito Andou ◽  
Yuki Shirosaki ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Molecular Weight ◽  
Tensile Strength ◽  
Yield Strength ◽  
Young’S Modulus ◽  
High Molecular Weight ◽  
Melt Processing ◽  
Cellulose Nanofiber ◽  
Melt Blending ◽  
Ultra High Molecular Weight

The major hurdle in melt-processing of ultra-high molecular weight polyethylene (UHMWPE) nanocomposite lies on the high melt viscosity of the UHMWPE, which may contribute to poor dispersion and distribution of the nanofiller. In this study, UHMWPE/cellulose nanofiber (UHMWPE/CNF) bionanocomposites were prepared by two different blending methods: (i) melt blending at 150 °C in a triple screw kneading extruder, and (ii) non-melt blending by ethanol mixing at room temperature. Results showed that melt-processing of UHMWPE without CNF (MB-UHMWPE/0) exhibited an increment in yield strength and Young’s modulus by 15% and 25%, respectively, compared to the Neat-UHMWPE. Tensile strength was however reduced by almost half. Ethanol mixed sample without CNF (EM-UHMWPE/0) on the other hand showed slight decrement in all mechanical properties tested. At 0.5% CNF inclusion, the mechanical properties of melt-blended bionanocomposites (MB-UHMWPE/0.5) were improved as compared to Neat-UHMWPE. It was also found that the yield strength, elongation at break, Young’s modulus, toughness and crystallinity of MB-UHMWPE/0.5 were higher by 28%, 61%, 47%, 45% and 11%, respectively, as compared to the ethanol mixing sample (EM-UHMWPE/0.5). Despite the reduction in tensile strength of MB-UHMWPE/0.5, the value i.e., 28.4 ± 1.0 MPa surpassed the minimum requirement of standard specification for fabricated UHMWPE in surgical implant application. Overall, melt-blending processing is more suitable for the preparation of UHMWPE/CNF bionanocomposites as exhibited by their characteristics presented herein. A better mechanical interlocking between UHMWPE and CNF at high temperature mixing with kneading was evident through FE-SEM observation, explains the higher mechanical properties of MB-UHMWPE/0.5 as compared to EM-UHMWPE/0.5.

The effect of simultaneous fiber surface treatment and matrix modification on mechanical properties of unidirectional ultra-high molecular weight polyethylene fiber/epoxy/nanoclay nanocomposites

2018 ◽  
Vol 52 (21) ◽  
pp. 2961-2972 ◽  
Author(s):  
Mohammad Mohammadalipour ◽  
Mahmood Masoomi ◽  
Mojtaba Ahmadi ◽  
Zahra Kazemi
Keyword(s):  
Mechanical Properties ◽  
Molecular Weight ◽  
Tensile Strength ◽  
High Molecular Weight ◽  
Glycidyl Methacrylate ◽  
Interfacial Adhesion ◽  
Fiber Surface ◽  
Cohesive Failure ◽  
Polyethylene Fiber ◽  
Ultra High Molecular Weight

Nonpolar structure of ultra-high molecular weight polyethylene fiber leads to a weak interfacial adhesion in ultra-high molecular weight polyethylene fiber reinforced epoxy composite. Herein, synchronized fiber and matrix modifications were utilized so as to improve the interfacial adhesion, resulting in promoting mechanical properties of these composites. For this purpose, the surface of ultra-high molecular weight polyethylene fiber was chemically treated with glycidyl methacrylate and the epoxy resin was modified through incorporation of different contents of nanoclay. The mechanical properties results showed that individual modification, either fiber or matrix, can just lead to improvements around 36.74% and 10.54% in tensile strength as well as 14.28% and 4.27% in tensile modulus, respectively. However, the ultimate outcome of the study revealed that much higher improvement can be achieved in synergistic attitude. The highest enhancement around 48.31% and 26.76% in tensile strength and modulus were seen for the sample containing glycidyl methacrylate-treated ultra-high molecular weight polyethylene fibers as reinforcement and nano epoxy modified with 1 wt.% of nanoclay. Such observation could be attributed to the mechanical interlocking and chemical reaction which were arising from incorporation of nanoclay in matrix and chemical treatment of fiber surface, correspondingly. In this regard, fiber roughness and chemical bonds formed between treated fiber and modified matrix play a key role in improving interfacial adhesion. Moreover, the fractured surface of such composites studied by scanning electron microscope confirmed the mechanical results and showed that much more matrix was adhered to the fiber surface after treatment, indicating cohesive failure.

scholarly journals Process Optimization of Ultra-High Molecular Weight Polyethylene/Cellulose Nanofiber Bionanocomposites in Triple Screw Kneading Extruder by Response Surface Methodology

Molecules ◽  
2020 ◽  
Vol 25 (19) ◽  
pp. 4498
Author(s):  
Nur Sharmila Sharip ◽  
Hidayah Ariffin ◽  
Yoshito Andou ◽  
Yuki Shirosaki ◽  
Ezyana Kamal Bahrin ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Molecular Weight ◽  
Wear Resistance ◽  
Response Surface Methodology ◽  
Response Surface ◽  
High Molecular Weight ◽  
Processing Condition ◽  
Cellulose Nanofiber ◽  
Melt Viscosity ◽  
Ultra High Molecular Weight

Incorporation of nanocellulose could improve wear resistance of ultra-high molecular weight polyethylene (UHMWPE) for an artificial joint application. Yet, the extremely high melt viscosity of the polymer may constrict the mixing, leading to fillers agglomeration and poor mechanical properties. This study optimized the processing condition of UHMWPE/cellulose nanofiber (CNF) bionanocomposite fabrication in triple screw kneading extruder by using response surface methodology (RSM). The effect of the process parameters—temperature (150–190 °C), rotational speed (30–60 rpm), and mixing time (30–45 min)—on mechanical properties of the bionanocomposites was investigated. Homogenous filler distribution, as confirmed by scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS) analysis, was obtained through the optimal processing condition of 150 °C, 60 rpm, and 45 min. The UHMWPE/CNF bionanocomposites exhibited improved mechanical properties in terms of Young’s and flexural modulus by 11% and 19%, respectively, as compared to neat UHMWPE. An insignificant effect was observed when maleic anhydride-grafted-polyethylene (MAPE) was added as compatibilizer. The obtained results proved that homogenous compounding of high melt viscosity UHMWPE with CNF was feasible by optimizing the melt blending processing condition in triple screw kneading extruder, which resulted in improved stiffness, a contributing factor for wear resistance.

Effect of N2 Ion Bombardment on Optical and Mechanical Properties of Ultra-High Molecular Weight Polyethylene (UHMWPE)

2013 ◽  
Vol 341 ◽  
pp. 169-180 ◽  
Author(s):  
A.M. Abdul-Kader ◽  
Y.A. El-Gendy ◽  
Awad A. Al-Rashdi ◽  
A.M. Salem
Keyword(s):  
Mechanical Properties ◽  
Molecular Weight ◽  
High Molecular Weight ◽  
Ion Beam ◽  
Surface Hardness ◽  
Conjugation Length ◽  
High Fluences ◽  
Pristine Sample ◽  
Optical And Mechanical Properties ◽  
Ultra High Molecular Weight

The effect of ion beam bombardment on the optical and mechanical properties of ultra-high molecular weight polyethylene (UHMWPE) was investigated. UHMWPE polymer samples were bombarded with 150 keV N2ions under vacuum at room temperature to high fluences ranging from 1x1016to 2x1017ions cm-2. The untreated as well as treated samples were investigated by ultraviolet-visible (UV-Vis) spectrophotometer and Vickers micro-hardness techniques. The direct and indirect optical band gap decreased from 2.9 and 1.65 eV for pristine sample to 1.7 and 1 eV for those bombarded with N2ion beam at the highest fluence, respectively. With increasing ion fluence, an increase in the number of carbon atoms per conjugation length, N and number of carbon atoms per cluster, M in a formed cluster were observed. A significant improvement in surface hardness was obtained by increasing the ion fluence.

Synthesis of Cyclic Polysulfides and their Properties as Curing Agents

2004 ◽  
Vol 77 (2) ◽  
pp. 380-390
Author(s):  
Wonmun Choi ◽  
Tomoyuki Matsumura
Keyword(s):  
Mechanical Properties ◽  
Molecular Weight ◽  
Tensile Strength ◽  
High Molecular Weight ◽  
Mass Spectra ◽  
Elongation At Break ◽  
Molecular Weights ◽  
Aging Properties ◽  
Curing Agents ◽  
Polysulfide Polymer

Abstract The reactions of dichloroalkanes and sodium tetra-sulfide (Na2S4) were carried out in a mixture of water and toluene to produce corresponding cyclic polysulfides and polysulfide polymer. The low molecular weights of cyclic sulfides were obtained by the reaction at 90 °C, while the high molecular weight of polysulfide polymer was obtained by the reaction at 50 °C. GPC chromatograms and Mass spectra revealed that the structures of cyclic polysulfide were 1:1, 2:2, and 3:3 adducts of dichloroalkane and sodium tetra-sulfide. The mechanical properties of vulcanized NR at 148 °C with cyclic sulfides were similar to that with sulfur. However, both tensile strength and elongation at break of vulcanized NR at 170 °C with cyclic sulfides are much higher than that with sulfur. The aging properties of vulcanized NR at 148 °C or 170 °C with cyclic polysulfides indicate better stability.

Effect of nitrogen ion irradiation on the nano-tribological and surface mechanical properties of ultra-high molecular weight polyethylene

2010 ◽  
Vol 204 (23) ◽  
pp. 3887-3894 ◽  
Author(s):  
Laura Fasce ◽  
Josefina Cura ◽  
Mariela del Grosso ◽  
Gerardo García Bermúdez ◽  
Patricia Frontini
Keyword(s):  
Mechanical Properties ◽  
Molecular Weight ◽  
High Molecular Weight ◽  
Ion Irradiation ◽  
Nitrogen Ion ◽  
Ultra High Molecular Weight
Sign in / Sign up

Export Citation Format

Share Document