scholarly journals Coaxial Thermocouples for Heat Transfer Measurements in Long-Duration High Enthalpy Flows

Sensors ◽  
2020 ◽  
Vol 20 (18) ◽  
pp. 5254
Author(s):  
Shizhong Zhang ◽  
Qiu Wang ◽  
Jinping Li ◽  
Xiaoyuan Zhang ◽  
Hong Chen

Coaxial thermocouples have the advantages of fast response and good durability. They are widely used for heat transfer measurements in transient facilities, and researchers have also considered their use for long-duration heat transfer measurements. However, the model thickness, transverse heat transfer, and changes in the physical parameters of the materials with increasing temperature influence the accuracy of heat transfer measurements. A numerical analysis of coaxial thermocouples is conducted to determine the above influences on the measurement deviation. The minimum deviation is obtained if the thermal effusivity of chromel that changes with the surface temperature is used to derive the heat flux from the surface temperature. The deviation of the heat flux is less than 5.5% when the Fourier number is smaller than 0.255 and 10% when the Fourier number is smaller than 0.520. The results provide guidance for the design of test models and coaxial thermocouples in long-duration heat transfer measurements. The numerical calculation results are verified by a laser radiation heating experiment, and heat transfer measurements using coaxial thermocouples in an arc tunnel with a test time of several seconds are performed.

2021 ◽  
pp. 146808742110170
Author(s):  
Eric Gingrich ◽  
Michael Tess ◽  
Vamshi Korivi ◽  
Jaal Ghandhi

High-output diesel engine heat transfer measurements are presented in this paper, which is the first of a two-part series of papers. Local piston heat transfer, based on fast-response piston surface temperature data, is compared to global engine heat transfer based on thermodynamic data. A single-cylinder research engine was operated at multiple conditions, including very high-output cases – 30 bar IMEPg and 250 bar in-cylinder pressure. A wireless telemetry system was used to acquire fast-response piston surface temperature data, from which heat flux was calculated. An interpolation and averaging procedure was developed and a method to recover the steady-state portion of the heat flux based on the in-cylinder thermodynamic state was applied. The local measurements were spatially integrated to find total heat transfer, which was found to agree well with the global thermodynamic measurements. A delayed onset of the rise of spatially averaged heat flux was observed for later start of injection timings. The dataset is internally consistent, for example, the local measurements match the global values, which makes it well suited for heat transfer correlation development; this development is pursued in the second part of this paper.


Author(s):  
B Vasu ◽  
Atul Kumar Ray ◽  
Rama SR Gorla

Free convection flow of Jeffrey nanofluid past a vertical plate with sinusoidal variations of surface temperature and species concentration is presented. The study of heat transfer and nanofluid transport has been done by employing Cattaneo–Christov heat flux model and Buongiorno model, respectively. Equations governing the flow are non-dimensionalized using appropriate transformations. Furthermore, the method of local similarity and local non-similarity is used to reduce the equations into non-linear coupled system of equations which are then solved by homotopy analysis method. The obtained results are validated by comparing with the existing results available in the literature. The numerical results are found to be in good agreement. The effects of varying the physical parameters such as Deborah Number, Prandtl number, Schmidt number, thermophoresis parameter, Brownian motion parameter and buoyancy ratio parameter are obtained and presented graphically. The effect of sinusoidal variation of surface temperature and species concentration on the skin friction coefficient, Nusselt number and Sherwood number is also shown. Velocity for Jeffrey nanofluid is more than the Newtonian nanofluid while temperature and nanoparticle concentration for Jeffrey nanofluid is less than the Newtonian nanofluid. Raising value of thermal relaxation times leads to an increase in the heat transfer coefficient. It is observed that temperature of Cattaneo–Christov heat flux model is less than that in classical Fourier’s model away from the vertical wall. These types of boundary layer flow problems are found in vertical film solar energy collector, grain storage, transportation and power generation, thermal insulation, gas production, petroleum resources, geothermal reservoirs.


Author(s):  
Ryan O’Donnell ◽  
Tommy Powell ◽  
Mark Hoffman ◽  
Zoran Filipi

Thermal Barrier Coatings (TBC) applied to in-cylinder surfaces of a Low Temperature Combustion (LTC) engine provide opportunities for enhanced cycle efficiency via two mechanisms: (i) positive impact on thermodynamic cycle efficiency due to combustion/expansion heat loss reduction, and (ii) enhanced combustion efficiency. Heat released during combustion elevates TBC surface temperatures, directly impacting gas-wall heat transfer. Determining the magnitude and phasing of the associated TBC surface temperature swing is critical for correlating coating properties with the measured impact on combustion and efficiency. Although fast-response thermocouples provide a direct measurement of combustion chamber surface temperature in a metal engine, the temperature and heat flux profiles at the TBC-treated gas-wall boundary are difficult to measure directly. Thus, a technique is needed to process the signal measured at the sub-TBC sensor location and infer the corresponding TBC surface temperature profile. This task can be described as an Inverse Heat Conduction Problem (IHCP), and it cannot be solved using the conventional analytic/numeric techniques developed for ‘direct’ heat flux measurements. This paper proposes using an Inverse Heat Conduction solver based on the Sequential Function Specification Method (SFSM) to estimate heat flux and temperature profiles at the wall-gas boundary from measured sub-TBC temperature. The inverse solver is validated ex situ under HCCI like thermal conditions in a custom fabricated radiation chamber where fast-response thermocouples are exposed to a known heat pulse in a controlled environment. The analysis is extended in situ, to evaluate surface conditions in a single-cylinder, gasoline-fueled, HCCI engine. The resulting SFSM-based inverse analysis provides crank angle resolved TBC surface temperature profiles over a host of operational conditions. Such metrics may be correlated with TBC thermophysical properties to determine the impact(s) of material selection on engine performance, emissions, heat transfer, and efficiencies. These efforts will also guide next-generation TBC design.


Energies ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 180
Author(s):  
Asif Ali ◽  
Lorenzo Cocchi ◽  
Alessio Picchi ◽  
Bruno Facchini

The scope of this work was to develop a technique based on the regression method and apply it on a real cooled geometry for measuring its internal heat transfer distribution. The proposed methodology is based upon an already available literature approach. For implementation of the methodology, the geometry is initially heated to a known steady temperature, followed by thermal transient, induced by injection of ambient air to its internal cooling system. During the thermal transient, external surface temperature of the geometry is recorded with the help of infrared camera. Then, a numerical procedure based upon a series of transient finite element analyses of the geometry is applied by using the obtained experimental data. The total test duration is divided into time steps, during which the heat flux on the internal surface is iteratively updated to target the measured external surface temperature. The final procured heat flux and internal surface temperature data of each time step is used to find the convective heat transfer coefficient via linear regression. This methodology is successfully implemented on three geometries: a circular duct, a blade with U-bend internal channel, and a cooled high pressure vane of real engine, with the help of a test rig developed at the University of Florence, Italy. The results are compared with the ones retrieved with similar approach available in the open literature, and the pros and cons of both methodologies are discussed in detail for each geometry.


Author(s):  
H Long ◽  
A A Lord ◽  
D T Gethin ◽  
B J Roylance

This paper investigates the effects of gear geometry, rotational speed and applied load, as well as lubrication conditions on surface temperature of high-speed gear teeth. The analytical approach and procedure for estimating frictional heat flux and heat transfer coefficients of gear teeth in high-speed operational conditions was developed and accounts for the effect of oil mist as a cooling medium. Numerical simulations of tooth temperature based on finite element analysis were established to investigate temperature distributions and variations over a range of applied load and rotational speed, which compared well with experimental measurements. A sensitivity analysis of surface temperature to gear configuration, frictional heat flux, heat transfer coefficients, and oil and ambient temperatures was conducted and the major parameters influencing surface temperature were evaluated.


2020 ◽  
Vol 98 (1) ◽  
pp. 32-38 ◽  
Author(s):  
S. Nadeem ◽  
M.Y. Malik ◽  
Nadeem Abbas

In this article, we deal with prescribed exponential surface temperature and prescribed exponential heat flux due to micropolar fluids flow on a Riga plate. The flow is induced through an exponentially stretching surface within the time-dependent thermal conductivity. Analysis is performed inside the heat transfer. In our study, two cases are discussed here, namely prescribed exponential order surface temperature (PEST) and prescribed exponential order heat flux (PEHF). The governing systems of the nonlinear partial differential equations are converted into nonlinear ordinary differential equations using appropriate similarity transformations and boundary layer approach. The reduced systems of nonlinear ordinary differential equations are solved numerically with the help of bvp4c. The significant results are shown in tables and graphs. The variation due to modified Hartman number M is observed in θ (PEST) and [Formula: see text] (PEHF). θ and [Formula: see text] are also reduced for higher values of the radiation parameter Tr. Obtained results are compared with results from the literature.


2021 ◽  
Author(s):  
Yousef Kanani ◽  
Avijit Karmakar ◽  
Sumanta Acharya

Abstract We numerically investigate the melting and solidi?cation behavior of phase change materials encapsulated in a small-radii cylinder subjected to a cyclic convective boundary condition (square wave). Initially, we explore the effect of the Stefan and Biot numbers on the non-dimensionalized time required (i.e. reference Fourier number Tref ) for a PCM initially held at Tcold to melt and reach the cross?ow temperature Thot. The increase in either Stefan or Biot number decreases Tref and can be predicted accurately using a correlation developed in this work. The variations of the PCM melt fraction, surface temperature, and heat transfer rate as a function of Fourier number are reported and analyzed for the above process. We further study the effect of the cyclic Fourier number on the periodic melting and freezing process. The melting or freezing front initiates at the outer periphery of the PCM and propagates towards the center. At higher frequencies, multiple two-phase interfaces are generated (propagating inward), and higher overall heat transfer is achieved as the surface temperature oscillates in the vicinity of the melting temperature, which increases the effective temperature difference driving the convective heat transfer.


Author(s):  
Jafar Madadnia

In the absence of a simple technique to predict convection heat transfer on building integrated photovoltaic (BIPV) surfaces, a mobile probe with two thermocouples was designed. Thermal boundary layers on vertical flat surfaces of a photovoltaic (PV) and a metallic plate were traversed. The plate consisted of twelve heaters where heat flux and surface temperature were controlled and measured. Uniform heat flux condition was developed on the heaters to closely simulate non-uniform temperature distribution on vertical PV modules. The two thermocouples on the probe measured local air temperature and contact temperature with the wall surface. Experimental results were presented in the forms of local Nusselt numbers versus Rayleigh numbers “Nu=a * (Ra)b”, and surface temperature versus dimensionless height [Ts -T∞= c*(z/h)d]. The constant values for “a”, “b”, “c” and “d” were determined from the best curve-fitting to the power-law relation. The convection heat transfer predictions from the empirical correlations were found to be in consistent with those predictions made by a number of correlations published in the open literature. A simple technique is then proposed to employ two experimental data from the probe to refine empirical correlations as the operational conditions change. A flexible technique to update correlations is of prime significance requirement in thermal design and operation of BIPV modules. The work is in progress to further extend the correlation to predict the combined radiation and convection on inclined PVs and channels.


Nukleonika ◽  
2015 ◽  
Vol 60 (2) ◽  
pp. 285-288 ◽  
Author(s):  
Yashashri Patil ◽  
S. Khirwadkar ◽  
S. M. Belsare ◽  
Rajamannar Swamy ◽  
M. S. Khan ◽  
...  

Abstract This paper is focused on various aspects of the development and testing of water cooled divertor PFCs. Divertor PFCs are mainly designed to absorb the heat and particle fluxes outflowing from the core plasma of fusion devices like ITER. The Divertor and First Wall Technology Development Division at the Institute for Plasma Research (IPR), India, is extensively working on development and testing of divertor plasma facing components (PFCs). Tungsten and graphite macro-brush type test mock-ups were produced using vacuum brazing furnace technique and tungsten monoblock type of test mock-ups were obtained by hot radial pressing (HRP) technique. Heat transfer performance of the developed test mock-ups was tested using high heat flux tests with different heat load conditions as well as the surface temperature monitoring using transient infrared thermography technique. Recently we have established the High Heat Flux Test Facility (HHFTF) at IPR with an electron gun EH300V (M/s Von Ardenne Anlagentechnik GmbH, Germany) having maximum power 200 kW. Two tungsten monoblock type test mock-ups were probed using HHFTF. Both of the test mock-ups successfully sustained 316 thermal cycles during high heat flux (HHF) tests. The test mock-ups were non-destructively tested using infrared thermography before and after the HHF tests. In this note we describe the detailed procedure used for testing macro-brush and monoblock type test mock-ups using in-house transient infrared thermography set-up. An acceptance criteria limit was defined for small scale macro-brush type of mock-ups using DTrefmax value and the surface temperature measured during the HHF tests. It is concluded that the heat transfer behavior of a plasma facing component was checked by the HHF tests followed by transient IR thermography. The acceptance criteria DTrefmax limit for a graphite macro-brush mock-up was found to be ~3°C while for a tungsten macro-brush mock-up it was ~5°C.


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