scholarly journals Experimental Study of a New Pneumatic Actuating System Using Exhaust Recycling

2021 ◽  
Vol 13 (4) ◽  
pp. 1645
Author(s):  
Qihui Yu ◽  
Jianwei Zhai ◽  
Qiancheng Wang ◽  
Xuxiao Zhang ◽  
Xin Tan

Pneumatic actuating systems are an important power system in industrial applications. Due to exhaust loss, however, pneumatic actuating systems have suffered from a low utilization of compressed air. To recycle the exhaust energy, a novel pneumatic circuit was proposed to realize energy savings through recycling exhaust energy. The circuit consisted of three two-position three-way switch valves, which were used to control the exhaust flows into a gas tank or the ambient environment. This paper introduced the energy recovery configuration and working principles and built a mathematical model of its working process. Then, the mathematical model was verified by experiments. Finally, through experiments in which the air supply pressure, the critical pressure and the volume of the gas tank were regulated, the energy recovery characteristics of the pneumatic actuating system were obtained. Using the new circuit, the experimental results showed that the energy recovery efficiency exceeded 23%. When the air supply pressure was set to 5 bar, 6 bar, and 7 bar, the time required for pneumatic actuation to complete the three working cycles were 5.2 s, 5.3 s, and 5.9 s, respectively. When the critical pressure was set to 0 bar, 0.5 bar, 1 bar, and 1.5 bar, the times for pneumatic actuation to complete the three working cycles were 4.9 s, 5.1 s, 5.2 s, and 5.3 s, respectively. When the volume of the gas tank was set to 2 L, 3 L, 4 L, and 5 L, the number of working cycles was 3, 4, 5, and 6, respectively. This paper provides a new method of cylinder exhaust recycling and lays a good foundation for pneumatic energy savings.

2016 ◽  
Vol 2016 ◽  
pp. 1-13
Author(s):  
Fan Yang ◽  
Kotaro Tadano ◽  
Gangyan Li ◽  
Toshiharu Kagawa

Factories are increasingly reducing their air supply pressures in order to save energy. Hence, there is a growing demand for pneumatic booster valves to overcome the local pressure deficits in modern pneumatic systems. To further improve energy efficiency, a new type of booster valve with energy recovery (BVER) is proposed. The BVER principle is presented in detail, and a dimensionless mathematical model is established based on flow rate, gas state, and energy conservation. The mathematics model was transformed into a dimensionless model by accurately selecting the reference values. Subsequently the dimensionless characteristics of BVER were found. BVER energy efficiency is calculated based on air power. The boost ratio is found to be mainly affected by the operational parameters. Among the structural ones, the recovery/boost chamber area ratio and the sonic conductance of the chambers are the most influential. The boost ratio improves by 15%–25% compared to that of a booster valve without an energy recovery chamber. The efficiency increases by 5%–10% depending on the supply pressure. A mathematical model is validated by experiment, and this research provides a reference for booster valve optimisation and energy saving.


Author(s):  
A I Ryazanov

This paper describes the aerohydrodvnamics of processes in chambers of Gorlov's hydro-pneumatic power system. The mathematical model is developed to determine the main parameters of the processes: water and air velocities, air pressure in the chamber, the periods of time required to fill and empty the chambers and the output of energy during the cycle. The results obtained are in agreement with experimental data and model tests.


2020 ◽  
Vol 3 (1) ◽  
pp. 1-8
Author(s):  
Adi Firmansyah ◽  
Lukmandono Lukmandono

Global competition between companies is becoming increasingly stringent, resulting in companies having to understand their customers better. Customers no longer only need quality products, but also need excellent and timely service. To meet the desires of these consumers, the company must create an effective and efficient work system. PT IJS is a warehouse engaged in logistics services in the Perak area of Surabaya. One of the services provided by PT IJS is bonded warehouse logistic services. A bounded warehouse owned is currently not able to provide maximum service because there are still many late deliveries that do not send goods to the port, and there is a closing time that is detrimental to the customer. The length of the delivery process is due to several factors, one of which is a less effective warehouse layout. Travel time is the time required for a vehicle to carry out activities loading goods PT. IJS from arrival to exit the warehouse. The method weighted distance is a mathematical model used to evaluate the layout based on proximity factors. The design of the layout design by using the technique weighted distance produces an alternative layout that shows calculation travel time a shorter


2021 ◽  
Vol 35 (11) ◽  
pp. 1350-1351
Author(s):  
Gopinath Gampala ◽  
C. J. Reddy

Traditional antenna optimization solves the modified version of the original antenna design for each iteration. Thus, the total time required to optimize a given antenna design is highly dependent on the convergence criteria of the selected algorithm and the time taken for each iteration. The use of machine learning enables the antenna designer to generate trained mathematical model that replicates the original antenna design and then apply optimization on the trained model. Use of trained model allows to run thousands of optimization iterations in a span of few seconds.


Author(s):  
Sheng Liu ◽  
Weilin Zhuge ◽  
Yangjun Zhang

The exhaust energy recovery is significant for engine fuel efficiency. However, the exhaust gas interference and the loss of flow affect the utilization of exhaust energy of multi cylinder turbocharged diesel engine seriously. In this paper, through Particle Image Velocimetry experiment and computational fluid dynamics simulation of exhaust T-junction flow field, the characteristics of junction local flow field and the law of energy loss are obtained. Based on the one dimensional simulation of engine working process, the exhaust available energy analysis is carried out, and the transmission of available energy of exhaust valve and various pipe systems under typical operating conditions is obtained. On this basis, five exhaust systems are designed, and the steady-state and transient performances are compared by bench tests. The results show that the shrinkage rate and the intersection angle of T-junction are the key factors affecting exhaust energy transmission and exhaust gas interference suppression. Reducing the branch pipe shrinkage rate leads to an increase in branch pipe flow loss, but it will also reduce the main pipe flow loss and exhaust gas interference. Reducing the angle between the main pipe and branch pipe is beneficial to the exhaust flow and exhaust energy recovery. The pulse converter exhaust system has a high exhaust available energy transmission rate; the Modular Pulse Converter system has superior fuel efficiency and transient response performance from the perspective of the entire engine operation range. The 90% response time difference between the five studied exhaust systems is about 0.41 s.


Materials ◽  
2020 ◽  
Vol 13 (24) ◽  
pp. 5621
Author(s):  
Vladimir Chishkala ◽  
Serhiy Lytovchenko ◽  
Bohdan Mazilin ◽  
Edwin Gevorkyan ◽  
Vladimir Shkuropatenko ◽  
...  

In the paper, a novel technique for highly dispersed pyrochlore Y2Ti2O7 is proposed. The experimental results proved that the application of microwave irradiation at a certain stage of calcination allowed synthesizing of Y2Ti2O7 in much shorter time, which ensured substantial energy savings. An increase up to 98 wt.% in the content of the preferred phase with a pyrochlore-type structure Y2Ti2O7 was obtained after 25 h of yttrium and titanium oxides calcination at a relatively low temperature of 1150 °C, while the microwave-supported process took only 9 h and provided 99 wt.% of pyrochlore. The proposed technology is suitable for industrial applications, enabling the fabrication of large industrial amounts of pyrochlore without solvent chemistry and high-energy mills. It reduced the cost of both equipment and energy and made the process more environmentally friendly. The particle size and morphology did not change significantly; therefore, the microwave-assisted method can fully replace the traditional one.


Author(s):  
J. Han ◽  
D.-M. Wang ◽  
D. Filipi

A mathematical model to simulate boiling flows in industrial applications is presented. Following the Eulerian multifluid framework, separate sets of mass, momentum, and energy conservation equations are solved for liquid and vapor phases, respectively. The interactions between the phases are accounted for by including relevant mass, momentum, heat exchanges and turbulent dispersion effects. Velocity-pressure coupling is achieved through a multiphase version of the SIMPLE method and the standard k-ε turbulence model is employed. In order to validate and assess the accuracy of the boiling model, subcooled nucleate boiling flows in a vertical annular pipe are simulated in the steady-state mode. The computed axial velocities, volume fractions, temperature profiles are compared with available experimental data (Roy et al., ASME J. of Heat Transfer, Vol. 119, 1997). The result obtained by assuming a constant value for the bubble diameter shows a reasonable agreement, but several limitations are observed in the details. A more advanced mathematical model incorporating separate transport equations for the bubble number density and the interfacial area is suggested.


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