Overview of engine oil replacement technologies in internal combustion engines of agricultural machinery

2020 ◽  
pp. 10-16
Author(s):  
S.A. Belov ◽  
I.V. Busin

The article reviews four existing technologies for replacing engine oil and a method for determining its suitability for improving economic efficiency. It is established that the oil is replaced according to the need in accordance with the defect indicators. This technology of oil condition is characterized by a more complete use of its resource. The frequency of replacement is determined by the indicators of condition, which is monitored by special sensors built into the engine lubrication system. However, the difficulty of using this technology is due to the lack of high-quality devices for monitoring the state of running engine oil in the engine.

Author(s):  
S.V. Timokhin ◽  
◽  
Yu.V. Rodionov ◽  
I.I. Kurbakov ◽  
◽  
...  

А significant factor affecting the reliability of the internal combustion engine and its technical and Economic indicators is the efficiency of the lubrication system. When the standard oil supply is applied, semiliquid friction occurs between the contacting parts, in which the parts are not completely separated by a layer of oil. However, with this friction, the required durability of components and parts with heat removal is guaranteed. The performance of the engine lubrication system is determined by the state of its elements (coarse and fine filters, oil radiator and pump, valves), as well as the quality of oil, its level in the internal combustion engine crankcase and temperature. In domestic internal combustion engines, the minimum oil level in the crankcase is controlled, but in operation there are situations when the oil level exceeds its maximum permissible value. This situation occurs when coolant or fuel enters the lubrication system. Coolant can get into the oil if the cylinder head gaskets, sleeve o-rings, or cracks in the cylinder head and block are broken. Top-Livo can enter the oil through worn and damaged parts of the fuel equipment (gas pump diaphragm, fuel pump plunger pairs, etc.). These liquids sharply degrade the quality of the oil and increase the wear of internal combustion engine parts, and the standard singlelevel indicator will not give the driver operational information about the malfunction. In connection with the above, the purpose of this work is to improve the technology for monitoring the technical condition of the internal combustion engine lubrication system on the example of the d-245 diesel engine and its modifications, which are widely used in GAZ (GAZ-3309), ZIL (ZIL-5301), MAZ (MAZ Zubrenok), PAZ buses (PAZ-3205), MTZ tractors (MTZ — 100, 892, 1020), agricultural and construction equipment.by developing and implementing a built — in device for monitoring the minimum and maximum oil levels in the crankcase, as well as its temperature. The scientific novelty of the work is due to the use of new circuit and technical solutions, as well as the original algorithm of the sensor operation developed by the authors, based on the use of switching laws of reed switches with normally closed and normally open contacts, the operation of which is spaced over time and controlled oil levels. Block diagram of the proposed device comprises a multifunction sensor level and oil temperature, including sensors of the mi-minimum and increased levels of engine oil in the crankcase of the engine and its temperature, the operation mode switch signal cooling temperature-edusei fluid and engine oil, the first and second voltage сomparators, indicator lights, buzzer, switch power supply, voltage regulator and regular temperature sensor coolant. The use of the developed device significantly increases the reliability and convenience of monitoring one of the most important indicators of internal combustion engines-the oil level in the crankcase, which will avoid significant engine damage. As a result of further research, it is planned to develop the device design, conduct laboratory studies of the developed multifunctional sensor in order to determine the dependence of its resistance on the temperature at the normal level of engine oil in the measuring flask, as well as determine the actual values of the developed sensor response heights at the lower and upper levels.


2021 ◽  
pp. 73-79
Author(s):  
D.V. Kurnosenko ◽  
V.P. Savchuk ◽  
E.V. Belousov ◽  
А.К. Dzygar ◽  
A.I. Kotov

The issues of studying the operating parameters of the elements of lubrication systems for high-speed internal combustion engines preceded the creation of the stand. The engine lubrication system D-246.4 was chosen as a prototype. With the help of this stand it became possible to study the lubrication system for the following characteristics: change the performance of the engine oil pump D-246.4, change and control the engine oil temperature, control the pressure drop on the oil filter, control the engine oil flow, throttle oil at the inlet to the oil pump and on the conditional supply line to the friction units, measuring the vacuum of the system on the suction of the oil pump and recording the parameters of the pulsation of the oil pressure generated by the oil pump. To build mathematical models of the components in the lubrication systems of marine internal combustion engines there is a need to determine their operating parameters. In real operating conditions, such measurements cannot be obtained due to the lack of the necessary test equipment (TE) and the possibility of its installation. The authors describe in detail all the components of the stand for studying the parameters of the elements of lubrication systems of high-speed internal combustion engines, their technical characteristics, describes the diagnostic complex, which recorded the results of research, the results of measuring engine oil pressure pulsation. The stand is used to study the operating parameters of the oil pump and filter used for water. Signals are registered using the Autoscanner diagnostic system. The diagnostic complex is a 64-channel oscilloscope that is connected to a personal computer. This stand for studying the operating parameters of the elements of the lubrication system provides sufficient opportunities to simulate the operating conditions of the elements of the supply and purification of oil and register them both visually and with digital sensors and diagnostic system Autoscanner, digital oscilloscopes or other measuring instruments capable of recording and storing the received data.


2021 ◽  
pp. 146808742110129
Author(s):  
Hidemi Ogihara ◽  
Takumi Iwata ◽  
Yuji Mihara ◽  
Makoto Kano

Internal combustion engines have been improved markedly in recent years through efforts to conserve resources, reduce emissions and improve fuel efficiency. In this regard, the authors have been working to reduce friction and improve the seizure properties of the crankshaft main journal and main bearing. These mechanical components of internal combustion engines incur large friction losses. In order to reduce friction, journals have been coated with a diamond-like carbon (DLC) coating, which has been reported to reduce friction in the fluid lubrication regime in recent years. Another current issue of journals and bearings is the need to improve seizure resistance. Therefore, these properties were evaluated for material combinations of aluminium alloy bearings and DLC-coated journals, which have low affinity. The results revealed that friction was reduced under a fluid lubrication regime and seizure resistance was improved under a mixed lubrication regime.


2019 ◽  
Vol 287 ◽  
pp. 06005
Author(s):  
Aliaksandar Ilyushchanka ◽  
Vyacheslav Kaptsevich ◽  
Valeria Korneeva ◽  
Ruslan Kusin ◽  
Igar Zakreuski ◽  
...  

The article discusses the use of powder filter materials (PFM) for cleaning engine oil when running-in internal combustion engines (ICE) of agricultural vehicles at motor repair enterprises. The results of comparative tests of powder, paper and net filter elements (FE) are presented. The design of the equipment for cleaning engine oil during and after run-in the engine is proposed.


Author(s):  
S. Sivrikova ◽  
J. Rojdestvensky ◽  
I. Petrov ◽  
S. Popova

Quality, reliability and fuel efficiency of internal combustion engines (ICE) substantially depend upon optimum choice of lubrication system and tribocontact design and a lubricant liquid. This paper describes a quasistatic method of analysis of ICE lubrication systems for Newtonian and non-Newtonian oils. The method allows for both transient and steady-state conditions.


2005 ◽  
Vol 127 (1) ◽  
pp. 206-212
Author(s):  
T. Icoz ◽  
Z. Dursunkaya

Blowback of engine oil suspended in combustion gases, when the gas flows from the piston second land back into the combustion chamber, is believed to contribute to oil consumption and hydrocarbon emissions in internal combustion engines. Oil accumulation in the region between top and second compression rings is a factor that influences this phenomenon. The effects of individual parameters, such as oil film thickness and viscosity, however, have still not been understood. The present study was aimed at constructing an experimental setup to study the effect of oil film thickness on oil accumulation in the second land of internal combustion engines. Due to the inherent difficulties of experimentation on production engines, a modeled piston-cylinder assembly was constructed. Total oil accumulation in the modeled second land after a single piston stroke was measured and compared to oil consumption in operating engines.


Author(s):  
G.P. Kicha ◽  
A.V. Nadezkin ◽  
S.P. Boiko

Обоснована актуальность исследований рабочих процессов самоочищающегося фильтра, предназначенного для очистки моторного масла в двигателях внутреннего сгорания. Приведена методика расчета параметров регенерации автоматизированных фильтров, сформированных на базе модулей СРФ-60 и СРФД-120, позволяющая осуществлять выбор гидродинамического режима и времени обратной промывки фильтрующих элементов с учетом условий функционирования маслоочистителей. Выделено влияние на эффективность регенерации фильтровального процесса, идентифицированного удельной интенсивностью удаления дисперсной фазы из масла, гидродинамики (числа Рейнольдса) и относительного времени обратной промывки, адгезионных свойств отложений, особенностей конструкции фильтра, дисперсности загрязнений. Представлены доказательства адекватности расчетно-экспериментальных зависимостей, полученных по результатам лабораторных испытаний модели фильтра, и соответствия их данным эксплуатационных натурных испытаний самоочищающихся фильтров на судах. Показана возможность расчета и корректировки срока автономной работы самоочищающегося фильтра в смазочных системах судовых дизелей с учетом форсирования дизеля, качества применяемых горюче-смазочных материалов, интенсивности старения масла, срабатывания входящих в него присадок и уровня загрязнения крупнозернистыми механическими примесями. Дано заключение, что комбинированная очистка масла в двигателях внутреннего сгорания с использованием байпасной схемы сепарирования и центрифугирования облегчает функционирование полнопоточно подключаемых в систему смазки автоматизированных фильтров и позволяет увеличить срок автономной работы их до 5 тыс. ч. При этом надежная и эффективная работа очистителей возможна в самых жестких условиях загрязнения и старения масла.The relevance of research on the working processes of a self-cleaning filter intended for cleaning engine oil in internal combustion engines is substantiated. A methodology for calculating the regeneration parameters of automated filters generated by the SRF-60 and SRFD-120 modules is presented. The influence on the efficiency of the regeneration of the filtering process, which is identified by the specific intensity of the removal of the dispersed phase from the oil, the hydrodynamics (Reynolds number) and the relative backwash time, the adhesive properties of the sediments, the design features of the filter, and the dispersion of contaminants are highlighted. The evidence of the adequacy of the calculated experimental dependencies obtained from laboratory tests of the filter model and their compliance with the data of field tests of self-cleaning filters on ships is presented. The possibility of calculating and adjusting the autonomous work of the self-cleaning filter in the lubrication systems of marine diesel engines is shown taking into account the forcing of the diesel engine, the quality of the fuels and lubricants used, the aging rate of the oil, the operation of its additives and the level of contamination with coarse-grained mechanical admixture. It is concluded that the combined cleaning of oil in internal combustion engines using a bypass separation and centrifugation scheme facilitates the functioning of fully automated filters in the lubrication system and allows them to increase their battery life up to five thousand hours. Reliable and efficient operation of the purifiers is possible in the harshest conditions of oil pollution and aging.


Author(s):  
Yuriy Paladiychuk ◽  
Inna Telyatnuk

Mechanization of labor on small farms and individual farms is a very important issue of modern agriculture. The use of small agricultural machinery with a capacity of up to 16 kW is quite relevant today. Small-sized machinery is divided into: small 4-wheeled tractors, 2-wheeled motoblocks, cultivators, machines and equipment. With the help of this technique perform various agricultural and other types of work in crop production, horticulture, gardening on small plots, livestock and more. Despite its rather small size, small equipment also has various mechanisms that fail over time. Most often, the parts of the internal combustion engine fail. In general, the cost of repairing the internal combustion engine during operation may exceed the total cost of the engine by 5-6 times. Thus, there is a question of improving the system of technical service of engines of small tractors. This article considers the issue of increasing the efficiency of operation of internal combustion engines for small tractors, due to the effective conduct of after-sales or post-repair running-in and improving the maintenance system. Types of small-sized equipment are presented. The analysis of possible loading and speed modes of cold and hot running-in of internal combustion engines and means for their realization is carried out. Technical means for running-in and testing of internal combustion engines are analyzed. The following formulas are given for determination: smoke of exhaust gases at running-in of engines; light transmission of exhaust gases; speed control range; load torque; the content of harmful substances (Q) in the exhaust gases on the j-th components. The necessity of bench running-in of engines of small-sized agricultural machinery is substantiated. The functional scheme of the stand for running-in and testing of internal combustion engines is considered. The stages of cold and hot running-in of small-sized engines are described. With the help of the received information, the results are made and the analysis of methods of running-in of internal combustion engines of small-sized agricultural machinery is carried out.


Author(s):  
A.E. Lomovskih ◽  
V.P. Kapustin ◽  
A.A Volokitin

Disclosed is a method of in-place repair of internal combustion engines of automobiles and special machinery on the basis of geomodificators friction, and the results of tests of internal combustion engines. Keywords repair-recovery composition; test engine; resource


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