scholarly journals Weight Optimization of Roller Shaft of Pad Steam Machine

2019 ◽  
Vol 9 (1) ◽  
pp. 7616-7623
Keyword(s):  
Carbon Steel ◽  
Textile Industry ◽  
Mechanical Test ◽  
Research Work ◽  
Hardness Test ◽  
Weight Optimization ◽  
Element Analysis ◽  
Steel Material ◽  
Stiffness Characteristic ◽  
Steel Aisi

the roller shaft of a continuous pad steam machine suddenly appeared the abnormal when it was running condition in textile industry which effects on maintenance of machine, time, cost, productivity importance etc. This paper present the material analysis, weight optimization and stiffness characteristic of roller shaft of pad steam machine maintaining the integrity of the specifications. A 3D model is created in Catia V5RI to mating to design, optimization and finite element analysis of roller shaft used in pad steam machine which is made of carbon steel material. The FEA was done in HYPER WORK software (Nastran & Optistruct) in two parts preprocessing and post processing by using four different materials based on their composition viz. Carbon steel AISI 1040, EN8, EN24, and AISI 6150. The parameter like von misses stress, deformation; maximum and minimum principal stress & strain were obtained from analysis Software. Santosh D Dalvi et. al. also worked on this system in 2017 by comparison of existing and new material AISI 1040. FEA show that the EN24 Material is best suggested material among all also find out results like weight and stiffness parameter. It is resulted of 12.527 % of weight with reduction in deformation. Performed two mechanical test i.e. tensile test and hardness test as per ASTM on sample specimens; results show that the strength and hardness are within the limit. This research work is improving shaft parameters which are used in textile industry, heavy duty application etc.

PENGARUH ARUS TERHADAP STRUKTUR MIKRO DAN KEKERASAN LASAN JIS Z 3251 DF2A-350-R

2019 ◽  
Vol 4 (1) ◽  
pp. 21-25
Author(s):  
Basori Basori ◽  
Syamsuir Syamsuir
Keyword(s):  
Heat Treatment ◽  
Carbon Steel ◽  
Low Carbon Steel ◽  
Hardness Test ◽  
Low Carbon ◽  
Steel Material ◽  
Heat Treated

AbstrakDilakukan pengelasan dengan elektroda JIS Z 3251 DF2A-350-R dengan tiga variasi arus yaitu 120, 140 dan 160A. Pengelasan dilakukan satu lapis pada material baja karbon rendah. Setelah selesai pengelasan, spesimen langsung dicelupkan ke dalam air. Setelah mendingin kemudian spesimen dilakukan heat treatment dengan temperatur 1000 oC selama 10 menit kemudian dicelup dalam media coolant. Kemudian dilakukan uji kekerasan dan foto mikro. Hasil menunjukkan semakin tinggi arus maka akan semakin tinggi nilai kekerasan baik spesimen yang dicelup coolant maupun tidak. Kata kunci: SMAW, JIS Z 3251 DF2A-350-R, Coolant, Struktur Mikro dan Kekerasan AbstractWelding is done with JIS Z 3251 DF2A-350-R electrodes with three current variations 120, 140 and 160A. Welding is carried out in one layer on low carbon steel material. After welding, the specimen is immediately dipped in water. After cooling, then the specimens were heat treated with the temperature 1000 oC for 10 minutes then dipped in the coolant media. Then the hardness test and microstructure were carried out. The results show that the higher the current, the higher the hardness value whether or not the coolant is dyed. Keywords: SMAW, JIS Z 3251 DF2A-350-R, Coolant, Microstructure and Hardness

Measurement and Calculation of Elastic Properties in Low Carbon Steel Sheet

2005 ◽  
Vol 495-497 ◽  
pp. 1591-1596 ◽  
Author(s):  
Vladimir Luzin ◽  
S. Banovic ◽  
Thomas Gnäupel-Herold ◽  
Henry Prask ◽  
R.E. Ricker
Keyword(s):  
Carbon Steel ◽  
Elastic Property ◽  
Elastic Properties ◽  
Steel Sheet ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Forming Process ◽  
Element Analysis ◽  
Wide Range ◽  
Carbon Steel Sheet

Low carbon steel (usually in sheet form) has found a wide range of applications in industry due to its high formability. The inner and outer panels of a car body are good examples of such an implementation. While low carbon steel has been used in this application for many decades, a reliable predictive capability of the forming process and “springback” has still not been achieved. NIST has been involved in addressing this and other formability problems for several years. In this paper, texture produced by the in-plane straining and its relationship to springback is reported. Low carbon steel sheet was examined in the as-received condition and after balanced biaxial straining to 25%. This was performed using the Marciniak in-plane stretching test. Both experimental measurements and numerical calculations have been utilized to evaluate anisotropy and evolution of the elastic properties during forming. We employ several techniques for elastic property measurements (dynamic mechanical analysis, static four point bending, mechanical resonance frequency measurements), and several calculation schemes (orientation distribution function averaging, finite element analysis) which are based on texture measurements (neutron diffraction, electron back scattering diffraction). The following objectives are pursued: a) To test a range of different experimental techniques for elastic property measurements in sheet metals; b) To validate numerical calculation methods of the elastic properties by experiments; c) To evaluate elastic property changes (and texture development) during biaxial straining. On the basis of the investigation, recommendations are made for the evaluation of elastic properties in textured sheet metal.

scholarly journals Determination of Constraint-Modified J-R Curves for Carbon Steel Storage Tanks

2002 ◽  
Author(s):  
P.-S. Lam ◽  
Y. J. Chao ◽  
X.-K. Zhu ◽  
Y. Kim ◽  
R. L. Sindelar
Keyword(s):  
Carbon Steel ◽  
Test Data ◽  
Storage Tank ◽  
Closed Form Solution ◽  
Crack Tip ◽  
Form Solution ◽  
Fracture Parameter ◽  
Element Analysis ◽  
Crack Tip Constraint ◽  
Senb Specimen

Mechanical testing of A285 carbon steel, a storage tank material, was performed to develop fracture properties based on the constraint theory of fracture mechanics. A series of single edge-notched bend (SENB) specimen designs with various levels of crack tip constraint were used. The variation of crack tip constraint was achieved by changing the ratio of the initial crack length to the specimen depth. The test data show that the J-R curves are specimen-design-dependent, which is known as the constraint effect. A two-parameter fracture methodology is adopted to construct a constraint-modified J-R curve, which is a function of the constraint parameter, A2, while J remains the loading parameter. This additional fracture parameter is derived from a closed form solution and can be extracted from the finite element analysis for a specific crack configuration. Using this set of SENB test data, a mathematical expression representing a family of the J-R curves for A285 carbon steel can be developed. It is shown that the predicted J-R curves match well with the SENB data over an extensive amount of crack growth. In addition, this expression is used to predict the J-R curve of a compact tension specimen (CT), and reasonable agreement to the actual test data is achieved. To demonstrate its application in a flaw stability evaluation, a generic A285 storage tank with a postulated axial flaw is used. For a flaw length of 10% of the tank height, the predicted J-R curve is found to be similar to that for a SENB specimen with a short notch, which is in a state of low constraint. This implies that the use of a J-R curve from the ASTM (American Society for Testing and Materials) standard designs, which typically are high constraint specimens, may be overly conservative for analysis of fracture resistance of large structures.

Kinetic Study of the Growth of Hard Layers on a Low Carbon Steel

MRS Advances ◽  
2017 ◽  
Vol 2 (50) ◽  
pp. 2809-2817
Author(s):  
Daniel S. Huerta ◽  
E.D. García Bustos ◽  
D.V. Melo Máximo ◽  
M. Flores Martinez
Keyword(s):  
Carbon Steel ◽  
Treatment Time ◽  
Low Carbon Steel ◽  
Thermochemical Treatment ◽  
Low Carbon ◽  
X Ray Diffraction ◽  
Kinetic Growth ◽  
Steel Aisi ◽  
Growth Constants ◽  
Substrate Hardness

ABSTRACTIn the present work the kinetic growth is analyzed for a hard coating applied on a low carbon steel AISI 8620. A thermochemical treatment of bored with dehydrated paste at temperatures of 900, 950 and 1000 °C with a residence time of 2, 4, 6 and 8 h. The morphology and types of borides formed on the surface of the steel were evaluated by optical microscopy, scanning electron microscopy (SEM) and X-ray diffraction (XRD). The layer formed has a size of 20 to 113 μm which will be dependent on the process temperature, the treatment time and the alloy elements of the substrate. Hardness of 1493-1852 HV are presented for treatment times and temperatures established in this study. The kinetics of growth were determined and analyzed using a mathematical model of diffusion, evaluating the penetration of the biphasic layer that is determined as a function of the time and temperature of the thermochemical treatment (TCT). The results show the increase in the growth constants (k) with respect to the bored temperatures. The activity energy (Q) of the material AISI 8620 was also obtained.

scholarly journals PENGARUH NORMALIZING TERHADAP BAJA 20Mn Cr6 HASIL PENGECORAN UNTUK SUPPORT ROLLER

POROS ◽  
2018 ◽  
Vol 16 (1) ◽  
Author(s):  
Yusril Irwan Irwan
Keyword(s):  
Rotary Kiln ◽  
Mechanical Test ◽  
Hardness Test ◽  
Casting Process ◽  
Air Cooling ◽  
Machining Processes ◽  
Support Roller ◽  
Softening Process ◽  
Micro Structures ◽  
Roller Support

Rotary Kiln  machine  is used in fertilizer plant which is function to mix the fertilizer ingredients. Part of the Rotary Kiln is support by using a roller. Support roller is made of 20MnCr6 material, AISI 5120 (0.18% C) with casting process. Normalizing phase on casting processes is using to increase strength of the material The objectives of the normalizes process is to eliminate residual stresses, softening, increasing toughness, homogenization of micro structures and to ease machining processes. The effect of normalizing can be measured by using  mechanical test, ie tensile test, hardness test and microstructure analysis. Test specimens were made the same material with normalizing and without normalizing process. Normalizing process temperature at 900oC heating for 150 minutes with air cooling for 7 hours. The results has shown that normalizing material has lowest tensile strength of 41.05 kgf/mm2 is compared to 42.16 kgf/mm2. However, the ductile fracture is higher 41.2% is compared to 29.52%, the microstructure formed uniformly evenly compared without normalizing. The softening process also makes the roller support rotate due to rubbing with riding ring.

scholarly journals PROSES PEMBUATAN ARANG BATOK KELAPA DAN TULANG SAPI MENGGUNAKAN METODE PIROLISIS SEBAGAI MEDIA CARBURIZING

POROS ◽  
2021 ◽  
Vol 16 (2) ◽  
pp. 111
Author(s):  
Tumpal Ojahan Ojahan ◽  
Miswanto Miswanto Miswanto ◽  
Slamtt Sumardi Sumardi
Keyword(s):  
Carbon Steel ◽  
Waste Product ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Main Ingredient ◽  
Fixed Carbon ◽  
Steel Material ◽  
The Media ◽  
Food Needs ◽  
Coconut Shells

Fueled by a rise in food needs as beef and oil into basic commodities has been consumed by thepublic, has lead the increasing of waste the cows and coconut shell. The main ingredient used in thisresearch is a waste product from cow bones and from the remains of the coconut shells from which no orhousehold wastes, that can be processed into charcoal. The purpose of this research which is to enhanceeconomic value of waste from cow bones and coconut shells using combustion pyrolysis system beingcharred (fixed carbon) to produce good quality charcoal, to find out the extent of the temperature used andthe composition of charcoal. The process used in this research is pack carburizing with cow bones andcoconut shell as the media at the temperature 950oC, time detention three hours with variations compositioncharcoal. It can be concluded that charcoal bone across his cattle and charcoal coconut can be used as asource of carbon that might improve the force and hardness in the material carbon steel low (low carbonsteel). The process of pack carburizing can increase the value of % C, against low carbon steel material.

scholarly journals Finite Element Analysis of Camshaft Using Inventor Software

2021 ◽  
Vol 9 (12) ◽  
pp. 906-912
Author(s):  
Valentin Mereuta
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stainless Steel ◽  
Cast Iron ◽  
3D Model ◽  
Steel Alloy ◽  
Element Analysis ◽  
Steel Aisi ◽  
The Comparative Study ◽  
Stainless Steel Aisi

Abstract: In this work the 3D model of the camshaft was done using Autodesk Inventor version 2021 with the literature data and finite element analysis is performed by applying restrictions and loads conditions, first by the absence of the torque and then by applying the torque. Three materials were analyzed in both situations: Cast Iron, Stainless Steel AISI 202 and Steel Alloy. Following the comparative study for the three materials, it can be specified the importance of the material for the construction of the camshaft. Keywords: Camshaft, Static analysis, Autodesk Inventor

Simulation of Thermo-Mechanical Models for Hot Formed Parts by Numerical Experiments

2014 ◽  
Vol 663 ◽  
pp. 668-674
Author(s):  
Azman Senin ◽  
Zulkifli Mohd Nopiah ◽  
Muhammad Jamhuri Jamaludin ◽  
Ahmad Zakaria
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Prediction Accuracy ◽  
Research Work ◽  
Deformation Characteristic ◽  
Element Model ◽  
Forming Limit ◽  
Prototype Model ◽  
New Production ◽  
Element Analysis

The Finite-Element Analysis (FEA) is a prediction methodology that facilitates product designers produced the part design with manufacturing focused. With the similar advantages, manufacturing engineers are capable of build the first actual car model from the new production Draw Die. This approach has eliminated the requirement to manufacture the prototype model from soft tool parts and soft tool press die. However, the prediction accuracy of FEA is a major topic of research work in automotive sector's practitioners and academia as current accuracy level is anticipated at 60%. The objective of works is to assess the prediction accuracy on deformation results from mass production stamped parts. The Finite-element model is developed from the CAD data of the production tools. Subsequently, finite-element model for production tools is discretized with shell elements to avoid computation errors in the simulation process. The sheet blank material with 1.5 mm and 2.0 mm thickness is discredited by shell (2D modeling) and solid elements (3D modeling) respectively. The input parameters for the simulation model for both elements are attained from the actual setup at Press Machine and Production Tool. The analysis of deformation and plastic strain are performed for various setup parameters. Finally, the deformation characteristic such as Forming Limit Diagram (FLD) and thinning are compared for all simulated models.

Sign in / Sign up

Export Citation Format

Share Document