scholarly journals The Effects of Cylindrical Grinding Factors in the Production of Grinding Spindle using Hardened EN353 Steel

2019 ◽  
Vol 8 (4) ◽  
pp. 10640-10649
Keyword(s):  
Heat Treatment ◽  
Surface Roughness ◽  
Treatment Process ◽  
Grinding Process ◽  
Heat Treatment Process ◽  
Rough Machining ◽  
Cylindrical Grinding ◽  
Grinding Machine ◽  
Experimental Runs ◽  
Product Specification

The objective of this study is to produce the best possible grinding spindle using hardened EN 353 steel through the cylindrical grinding process. Primarily the EN 353 steel specimens are cut according to the product specification and subjected to rough machining. Then the steel specimens are subjected to a heat-treatment process to enhance the mechanical property hardness so that the specimen becomes wear-resistant. The experimental runs are planned based on Taguchi’s L27(37 ) array and conducted in a cylindrical grinding machine (Toyoda G32 cylindrical grinding machine). The surface roughness of the machined specimens is measured using a calibrated surface roughness tester. A prediction model is created through regression analysis for the outcome. The significance of the selected grinding factors and their levels on surface roughness is found by analysis of variance (ANOVA) and F-test and finally, a affirmation test is conducted to confirm the optimum factors.

scholarly journals Producing Optimum Quality Grinding Spindle using Hardened AISI 4340 Steel through a Cylindrical Grinding Process

2019 ◽  
Vol 9 (2) ◽  
pp. 447-454
Keyword(s):  
Surface Roughness ◽  
Grinding Process ◽  
Rough Machining ◽  
Aisi 4340 Steel ◽  
Cylindrical Grinding ◽  
4340 Steel ◽  
Grinding Machine ◽  
Experimental Runs ◽  
The Ideal ◽  
Aisi 4340

The intent of this study is to produce optimum quality grinding spindle using hardened AISI 4340 steel through the cylindrical grinding process. Primarily the AISI 4340 steel specimens are cut according to the product specification and subjected to rough machining. Then the steel specimens are subjected to a heat-treatment process to enhance the mechanical property hardness so that the specimen becomes wear-resistant. The experimental runs are planned depending on Taguchi’s L27(37) array and conducted in a cylindrical grinding machine (Toyoda G32 cylindrical grinding machine). The surface roughness of the machined specimens is measured using a calibrated surface roughness tester. A prediction model is created through regression analysis for the outcome. The significance of the selected grinding factors and their levels on surface roughness is found by analysis of variance (ANOVA) and F-test and finally. An affirmation test is directed to produce the ideal components.

Experimental Investigation of Residual Stresses after Heat Treatment and Grinding Processes in the Production of Ball Bearing Rings

2008 ◽  
Vol 571-572 ◽  
pp. 27-32 ◽  
Author(s):  
Volkan Güley ◽  
A. Erman Tekkaya ◽  
Turhan Savaş ◽  
Feridun Özhan
Keyword(s):  
Heat Treatment ◽  
Experimental Investigation ◽  
Residual Stresses ◽  
Process Parameters ◽  
Treatment Process ◽  
Ball Bearing ◽  
Grinding Process ◽  
Heat Treatment Process ◽  
Grinding Processes ◽  
Bearing Rings

Experimental investigation of residual stresses after heat treatment and grinding processes in the production of ball bearing rings has been carried out. The residual stresses were measured by X-ray diffraction method utilizing chromium radiation, which has an average penetration depth of 5 μm incident on 100Cr6 (AISI-E52100) ball bearing steel. The process parameters of heat treatment and grinding processes were varied so as to represent the extreme values that can be applied in the respective processes. Hardness and percent retained austenite limit the heat treatment process parameters; while roundness, surface roughness and form the grinding process. Tensile surface residual stresses on the raceway of ball bearing rings changes to compression after grinding in both circumferential and axial directions. In grinding relatively higher compressive stresses were measured in axial direction compared to the circumferential direction. This experimental investigation also showed that the influence of heat treatment process parameters on the magnitude and distribution of residual stresses survived even after grinding process; i.e. heat treatment and grinding processes cannot be evaluated independently in process design for favourable residual stresses.

Application of a Floating Nozzle to Grinding Process Using an Edge of Grinding Wheel

2008 ◽  
Vol 389-390 ◽  
pp. 326-331 ◽  
Author(s):  
Shinichi Ninomiya ◽  
Fan Qiang ◽  
Toshiharu Shimizu ◽  
Manabu Iwai ◽  
Tetsutaro Uematsu ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Good Control ◽  
Surface Grinding ◽  
Grinding Wheel ◽  
Grinding Process ◽  
Cylindrical Grinding ◽  
Edge Wear ◽  
Grinding Machine ◽  
External Cylindrical Grinding ◽  
Basic Experiments

In order to apply the floating nozzle method to an angular grinding on the external cylindrical grinding, basic experiments on V-groove grinding with the wheel edge were performed on the surface-grinding machine. The results showed that the floating nozzle method could maintain a good control of the wheel edge wear, leading to improved surface roughness compared with a conventional nozzle.

Optimization of Heat Treatment Process of ZE41A Magnesium Alloy Using Grey- Based Taguchi Method

2008 ◽  
Vol 3 (2) ◽  
pp. 63-69
Author(s):  
M. Sivapragash ◽  
◽  
V. Sateeshkumar ◽  
P.R. Lakshminarayanan ◽  
R. Karthikeyan ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Magnesium Alloy ◽  
Taguchi Method ◽  
Treatment Process ◽  
Heat Treatment Process

EFFECT ON HARDNESS and MICRO STRUCTURAL BEHAVIOUR OF TOOL STEEL AFTER HEAT TREATMENT PROCESS

2017 ◽  
Vol 4 (24) ◽  
Author(s):  
Karanbir Singh ◽  
Aditya Chhabra ◽  
Vaibhav Kapoor ◽  
Vaibhav Kapoor
Keyword(s):  
Heat Treatment ◽  
Empirical Study ◽  
Tool Steel ◽  
Treatment Process ◽  
Heat Treatment Process ◽  
Structural Behaviour ◽  
Treatment Processes ◽  
En 31

This study is conducted to analyze the effect on the Hardness and Micro Structural Behaviour of three Sample Grades of Tool Steel i.e. EN-31, EN-8, and D3 after Heat Treatment Processes Such As Annealing, Normalizing, and Hardening and Tempering. The purpose of Selecting Tool Steel is Because Tool Steel is Mostly Used in the Manufacturing Industry.This study is based upon the empirical study which means it is derived from experiment and observation rather than theory.

Failure Analysis on a Counterweight Assembly of an Aeroengine

2011 ◽  
Vol 339 ◽  
pp. 342-348
Author(s):  
Hai Jun Tang ◽  
Hong Yu Yao
Keyword(s):  
Heat Treatment ◽  
Stress Concentration ◽  
Failure Analysis ◽  
Failure Mechanism ◽  
Treatment Process ◽  
Hardness Test ◽  
Heat Treatment Process ◽  
Material Loss ◽  
Structure Strength ◽  
Crucial Part

The paper presents a failure analysis on a counterweight assembly installed on crank shaft which resulted in an in-flight shutdown of a piston aeroengine. The counterweight assembly failure includes counterweight block material loss and fractured washer which is the most crucial part for in-flight shutdown in this type of aeroengine. Macro observation, fractography analysis, metallography analysis and hardness test were conducted on the failed counterweight assembly. The result shows that failure mechanism of counterweight block and washer is fatigue. The washer failure is likely due to inappropriate heat treatment process and continuous impact in flight by slightly tilted roller. Counterweight material loss is attributed to stress concentration, low structure strength and impact came from the tilted roller. Finally some safety suggestion on design and maintenance is given.

Relationship of Microstructure and Mechanical Properties in Er-Containing Aluminum Alloy

2015 ◽  
Vol 1120-1121 ◽  
pp. 1109-1114
Author(s):  
Xin Lei ◽  
Hui Huang ◽  
S.P. Wen
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloy ◽  
Treatment Process ◽  
Mg Alloys ◽  
The Other ◽  
Heat Treatment Process ◽  
Comprehensive Performance ◽  
Relationship Of ◽  
Al Mg Alloys

This study investigated the mechanical properties and microstructures of Er-containing Al–Mg alloys. The research found that the H114-T sheet of Er-containing Al–Mg alloys showed a relative good comprehensive performance in mechanical properties. With the special rolling and heat treatment process, this H114-T sheet showed different morphology of microstructures with the other sheets in Er-containing Al–Mg alloys. Grains in H114-T sheet performed irregular shape polygon, a number of subgrains appeared in grains, the amount of dislocations in grains decreased. H114-T sheet possessed a lot of Copper texture, this may be one of important factors influenced the mechanical properties.

Sign in / Sign up

Export Citation Format

Share Document