Stresses in anvil — strip system during production of copper sheets in continuous casting and deformation installation

2020 ◽  
pp. 508-511
Author(s):  
O.S. Lekhov ◽  
D.Kh. Bilalov
Keyword(s):  
Continuous Casting ◽  
Cyclic Deformation ◽  
Deformation Zone ◽  
Deformation Process ◽  
Loading Pattern ◽  
Tangential Stresses ◽  
Nite Element ◽  
Calculation Results ◽  
Deformation Processes

The prospects for development of combined continuous casting and deformation processes in production of sheets from nonferrous metals and alloys are considered. Technological possibilities of combined continuous casting and deformation process installation for production of cooper sheets are described. Problem of simultaneous determination of stress-strain state of metal in cyclic deformation zone and stresses in anvils on reduction force in the production on installation of cooper sheets is given. The calculation results are obtained by solving the problems of elastic-plasticity and elastic by fi nite element method using the ANSYS package. The regularities for the distribution of axial and tangential stresses in the cyclic deformation zone in the production on instal lation of cooper sheets are presented. Design scheme and loading pattern of anvil in the production on installation of cooper sheets is described. The values and regularities of axial stresses distribution in anvils of installation depending on reduction force are presented.

scholarly journals STRESSES IN ANVILS OF VARIOUS CONSTRUCTION OF CONTINUOUS CASTING AND DEFORMATION PLANT AT PRODUCTION OF SHEETS FROM STEEL FOR WELDED PIPES

2019 ◽  
Vol 62 (4) ◽  
pp. 270-275
Author(s):  
O. S. Lekhov ◽  
A. V. Mikhalev ◽  
M. M. Shevelev
Keyword(s):  
Continuous Casting ◽  
Deformation Process ◽  
Comparative Assessment ◽  
Temperature Fields ◽  
Pipe Plant ◽  
Water Cooling ◽  
Advantages And Disadvantages ◽  
Steel Sheets ◽  
Calculation Results ◽  
Thermoelastic Stresses

A comparative assessment of strenuous state of the anvils with and without channels has been carried out for the installation of combined continuous casting and deformation process in the production of steel sheets for welded pipes. The conditions of operation and loading of the anvils of combined continuous casting and deformation process are described. The design of anvil with channels for water cooling and the nature of its loading are given. Using the algorithm for solving problems in the elasticity theory by finite element method, the laws governing the distribution of axial stresses in anvils from the slab reduction force are determined. Effect of the channels for anvils cooling with water on the magnitude and nature of stresses distribution in them from the stress of the slab reduction was estimated. The calculation results of temperature fields and axial and equivalent thermoelastic stresses in anvils with channels are presented for the production process of steel sheets for welded pipes in a combined continuous casting and deformation unit. The article considers regularities of total stresses distribution in anvils with channels. To assess the effect of anvils structure on their stress state, regularities of distribution of thermoelastic and total stresses in strands without channels have been determined. The graph of dependence of thermoelastic stresses in the anvil on temperature of its contact surface is given. Recommendations for choosing the material of the fighters are given. The advantages and disadvantages of the anvils with channels for the unit for combined continuous casting and deformation are described. The parameters of such a pilot installation are presented. The authors also describe the results of an experimental study of the parameters of a combined process at the manufacture installation for continuous casting and deformation of JSC Ural Pipe Plant.

Experimental Determination of Stress and Deformation Pressure in Nanostructuring Copper by Multiaxial Forging Method

2015 ◽  
Vol 754-755 ◽  
pp. 784-788 ◽  
Author(s):  
Costică Bejinariu ◽  
Alin Marian Cazac ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Andrei Victor Sandhu ◽  
Petru Lazar
Keyword(s):  
Plastic Deformation ◽  
Severe Plastic Deformation ◽  
Experimental Determination ◽  
Deformation Process ◽  
Cold Forging ◽  
Total Stress ◽  
Deformation Processes ◽  
Stress And Deformation

This paper aims to determine by experiment total stress and pressure of deformation depending on punch stroke and the level of deformation on severe plastic deformation of copper Cu_99.75 by multiaxial cold forging. The deformation process is discontinuous and includes deformation processes that define a cycle of severe plastic deformation. This paper aims to determine the stress and pressure corresponding to the first 12 cycles of severe plastic deformation.

scholarly journals Calculation of temperature and thermoelastic stresses in backups with collars of the unit of combined continuous casting and deformation in steel billets production. Report 2

2021 ◽  
Vol 64 (2) ◽  
pp. 143-148
Author(s):  
O. S. Lekhov ◽  
A. V. Mikhalev
Keyword(s):  
Stress State ◽  
Continuous Casting ◽  
Contact Surface ◽  
Contact Layer ◽  
Ansys Software ◽  
Problem Statement ◽  
Calculation Results ◽  
Line Passing ◽  
Thermoelastic Stresses

The problem statement and boundary conditions for calculation of axial thermoelastic stresses in backups with collars of the unit of combined continuous casting and deformation are provided for production of three steel billets. The scheme of calculations for determination of thermoelastic stresses in backups with collars in known temperature field was stated using ANSYS software. The results of calculation of thermoelastic stresses in shaped dies were performed in four sections of a backup with collars. In each section, calculation results are given for four typical lines and seven points. Values of axial thermoelastic stresses for seven typical points of each section are given for the contact surface of a backup with collars and the contact layer at a depth of 5 mm from the contact surface. The stress state of a shaped backup in the middle of depression between the middle collars was determined and the regularities of distribution of axial and equivalent stresses over the thickness, length and width of a backup were established during slab compression and at idle. The results of calculation of thermoelastic stresses in the top of the middle collar of a shaped backup on the contact surface and in the contact layer during slab compression and at idle are presented. Graphs of thermoelastic stresses distribution along the line passing through the top of a collar are given, which show the zones of compressive and tensile thermoelastic stresses during slab compression and at idle. The character of the stress state in the base of extreme collar was determined for production of three steel billets in the unit of combined process of continuous casting and deformation.

scholarly journals Analysis of the Equilibrium State of Flux Powders in the Mould During Continuous Casting of Steel

2015 ◽  
Vol 60 (1) ◽  
pp. 263-268 ◽  
Author(s):  
P. Drożdż
Keyword(s):  
Continuous Casting ◽  
Equilibrium Composition ◽  
Steel Shell ◽  
Continuous Casting Of Steel ◽  
Protective Function ◽  
Mould Flux ◽  
Thermodynamic Conditions ◽  
Calculation Results ◽  
Steel Slabs

Abstract Mould fluxes in the continuous casting of steel perform a protective function against oxidizing effect of the atmosphere on liquid metal, reduce friction between the solidifying steel shell and the walls of the mould and regulate the transfer of heat to the mould walls. Their chemical composition is crucial as it impacts the determination of the characteristic temperatures. The paper presents calculation results of the equilibrium composition of the selected mould powders in thermodynamic conditions similar to the actual conditions during continuous casting of steel slabs based on FactSage. The calculations were verified by high temperature tests of mould flux powders.

Optimization of a Specimen Size for the Determination of the Diffusible Hydrogen Content in Metals

2014 ◽  
Vol 698 ◽  
pp. 466-471
Author(s):  
Oleg V. Panchenko ◽  
Alexey M. Levchenko ◽  
Victor A. Karkhin
Keyword(s):  
Hydrogen Content ◽  
Calculation Method ◽  
Specimen Size ◽  
Experimental Results ◽  
Diffusible Hydrogen ◽  
Measuring Methods ◽  
Deposited Metal ◽  
Calculation Results

Specimens of various sizes are used to determine hydrogen content in deposited metals in such standards as ISO 3690, AWS A 4.3, and GOST 23338 while measuring methods are the same. It causes problems in comparison of experimental results and brings up the following question: what kind of specimen size is optimal to determine hydrogen content? An optimal specimen size was estimated using a calculation method. Experimental and calculation results obtained by using specimens with estimated dimensions were compared to the results obtained by using the specimen with dimensions of 100*25*8 mm to determine hydrogen content in a deposited metal.

Research of stamping of unequal channel bars. Part 4. Deformed state of the workpiece when extruding channels. 2. Deformations under the punch end

2021 ◽  
pp. 53-57
Author(s):  
A.L. Vorontsov
Keyword(s):  
Plastic Deformation ◽  
Plane Strain ◽  
Deformation Zone ◽  
Plastic Deformation Zone ◽  
Die Forging ◽  
Deformed State

Determination of the deformed state of the workpiece at free extrusion of channels is considered. Formulas are obtained for determining the accumulated deformations at a given point of the plastic deformation zone and extruded walls of the product for any punch working stroke. Keywords: die forging, extrusion, misalignment, punch, matrix, plane strain, accumulated deformations, hardening. [email protected]

scholarly journals Determination of Nearest Emergency Service Office using Haversine Formula Based on Android Platform

2018 ◽  
Vol 5 (2) ◽  
pp. 270-278 ◽  
Author(s):  
M. Basyir ◽  
M. Nasir ◽  
Suryati Suryati ◽  
Widdha Mellyssa
Keyword(s):  
Emergency Service ◽  
Emergency Services ◽  
Message Delivery ◽  
Test Results ◽  
Average Delay ◽  
Accuracy Test ◽  
Calculation Results ◽  
Testing Accuracy ◽  
Selection Of

Emergency Reporting Application is an android-based application that serves to help the community in reporting the emergency condition. This application allows users to choose and contact the emergency services office, without the need to notice their position and phone number. Selection of emergency services office is also automatically selected by the system by taking into account the distance between the complainant and the emergency services office. The selected emergency services office is the nearest emergency service office from the complainant so that the delay in coming assistance can be minimized. Therefore, this proposed application requires a GPS feature to recording, reporting and SMS positioning for message delivery of reports. The distance between the position of the complainant and the position of the emergency service office, in the form of latitude and longitude data, is requested using the Haversine formula taking into account the degree of curvature of the earth. Emergency service offices include police and hospital offices spread over 25 different districts. Furthermore, the reporter's position calculation results were compared with all selected emergency service offices and obtained 1 nearest emergency service office. Calculating the accuracy and delay value of the system will do system testing. Accuracy test results using the method of 100% Haversine and the average delay of the system is 4.5 seconds.

scholarly journals Investigation of Complex Structural Designing of Mobile Facilities for Shipbuilding in Lithuanian Sea Region

Mechanika ◽  
2021 ◽  
Vol 27 (3) ◽  
pp. 237-243
Author(s):  
Tadas ASTRAUSKAS ◽  
Michail SAMOFALOV
Keyword(s):  
Dynamic Analysis ◽  
Longitudinal Direction ◽  
Cross Sectional ◽  
Climatological Data ◽  
Second Stage ◽  
Third Stage ◽  
Calculation Results ◽  
Complex Structural ◽  
Mobile Facilities

In the paper, it is proposed to cover by a mobile moving facility the shipyard open site, in Klaipeda, Lithuania (the EU). The facility of 40 m span consists of transversal frames, which are arranged by the step of 6.0 m, and a system of braces. Two types of steel frames have been considered: trussed and continuous. The actions are specified according to the design codes (Eurocode 3) and climatological data. In dynamic analysis, the longitudinal direction is defined for an inertia action, simulating braking. For calculating, a special algorithm of three stages has been prepared. At the first stage, three calculation schemes of one transversal frame were created. For the proposed schemes of the mobile moving facility, the calculation of only a transversal frame is effective in the preliminary determination of the cross-sectional areas and of the total structural weight. At the second stage, the frames were joined by braces. A preliminary comparison of the calculation results of the models was carried out after the first and second stages of the analysis. At the third stage, the dynamic analysis was performed and the influence of the dynamic impact was estimated. Finally, we compared the calculation results of three different FEM models and chose the most appropriate one. To sum up the investigations, conclusions and recommendations are presented.

scholarly journals EVALUATION OF THE VITALITY OF A FLANGED CONNECTION WITH A STEEL TOWER STRUCTURE WITH ACCOUNT OF EXPERIMENTAL DETERMINATION OF AERODYNAMIC COEFFICIENTS

2020 ◽  
Vol 82 (2) ◽  
pp. 215-224
Author(s):  
V.I. Erofeev ◽  
I.A. Samokhvalov
Keyword(s):  
Bearing Capacity ◽  
Numerical Study ◽  
Wind Load ◽  
Aerodynamic Coefficients ◽  
Metal Structures ◽  
Equivalent Stresses ◽  
Tower Structure ◽  
Calculation Results ◽  
Design Calculations

A numerical study of the survivability of the flange assembly is carried out upon reaching a critical load and in the presence of a defect in one of the design areas, taking into account the calculated values of the aerodynamic coefficients. An experiment is being carried out to determine the values of the wind load acting on the supporting legs of a metal tower. The calculation of the stressstrain state is performed using software system as SCAD Office and IDEA StatiCa 10.0. After calculating the forces in the core model of the structure, a threedimensional plate model of the assembly is formed and prepared for calculation. According to the results of the experiment, a graph was compiled with the values of aerodynamic coefficients, which were used in calculating the stressstrain state of the node. The analysis of the calculation results revealed that in the design (defectfree) state of the structure, the safety factor of the bearing units and elements is 35-40% (equivalent stresses were 165 MPa). If there is a defect in the metal structures of the belt in the region of the flange, the equivalent stresses increase to 247.6 MPa in the region of the cleavage (defective hole), thus, the margin in bearing capacity drops to 0.4%. As a result of the assessment of the survivability of the flange connection, it was revealed that the connection has a high potential survivability, in turn, the flange itself is able to work in the presence of some defects without reducing its bearing capacity to a critical level. The aerodynamic coefficients obtained in this work will determine the wind load on this type of profile and can be used in design calculations of tower structures for wind loads.

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