scholarly journals A thermomechanical model for the analysis of disc brake using the finite element method in frictional contact

Author(s):  
Ali Belhocine ◽  
◽  
Oday Ibraheem Abdullah ◽  

In this work, numerical simulations of the transient thermal and the static structural analysis were performed here sequentially, with the coupled thermo-structural method. Numerical procedure of calculation relies on important steps such that the CFD thermal analysis has been well illustrated in 3D, showing the effects of heat distribution over the brake disc. Three different brake disc materials were selected in this simulation and a comparative analysis of the results was conducted in order to derive the one with the best thermal behavior. Finally, the resolution of the coupled thermomechanical model allows us to visualize other important results of this research such as; the deformations, and the equivalent Von Mises stress of the disc, as well as the contact pressure of the brake pads. Following our analysis and the results we draw from it, we derive several conclusions. The choice allowed us to deliver the best suitable of the brake rotor to ensure and guarantee the good braking performance of vehicles.


2019 ◽  
Vol 3 (36) ◽  
pp. 280-296
Author(s):  
Ali Belhocine ◽  
Asif Afzal

In this work, we will present numerical modeling using the ANSYS software adapted for finite element method, to follow the evolution of the global temperatures for the two types of brake discs, full and ventilated disc during a braking scenario. Also, the numerical simulation of the transient thermal analysis and the static structural one is performed here sequentially with the coupled thermo-structural method. A numerical procedure of calculation relies on important steps such that the CFD thermal analysis is well illustrated in 3D, showing the effects of heat distribution over the brake disc. This CFD analysis will help us in the calculation of the values of the thermal coefficients (h) that will be exploited in the 3D transient evolution of the brake disc temperatures. Three different brake disc materials were selected in this simulation and a comparative analysis of the results was conducted in order to derive the one with the best thermal behavior. Finally, the resolution of the coupled thermomechanical model allows us to visualize other important results of this research such as; the deformations, and the equivalent stresses of Von Mises of the disc, as well as the contact pressure of the brake pads. Following our analysis and the results we draw from it, we derive several conclusions. The choice will allow us to deliver the best suitable design of the brake rotor to ensure and guarantee the good braking performance of vehicles.



Tribologia ◽  
2017 ◽  
Vol 276 (6) ◽  
pp. 33-37
Author(s):  
Grzegorz KINAL ◽  
Marta PACZKOWSKA

This article deals with the one of the most important elements of modern braking systems, which is a brake disc. A brake disc is the one of more stressed parts of the braking system, and its quality and design largely determine the braking performance of the vehicle. The article describes the technology of manufacturing disc brake pads that is important from the point of view of the wear processes occurring between two friction surfaces: the brake disc and the brake pad lining. The research of the cast iron ventilated brake disc surface measured the values of the selected roughness parameters at this site. In the context of measurements, it was also determined to be able to maintain a certain value of selected geometric parameters at a given location for the group of brake discs tested of a specific type and manufactured by a particular manufacturer. The work was carried out in the aspect of the research to create a surface layer to protect the brake discs from the effects of corrosive wear.



2013 ◽  
Vol 07 (04) ◽  
pp. 484-491 ◽  
Author(s):  
Wagner Moreira ◽  
Caio Hermann ◽  
Jucélio Tomás Pereira ◽  
Jean Anacleto Balbinoti ◽  
Rodrigo Tiossi

ABSTRACT Objective: The purpose of this study was to evaluate the mechanical behavior of two different straight prosthetic abutments (one- and two-piece) for external hex butt-joint connection implants using three-dimensional finite element analysis (3D-FEA). Materials and Methods: Two 3D-FEA models were designed, one for the two-piece prosthetic abutment (2 mm in height, two-piece mini-conical abutment, Neodent) and another one for the one-piece abutment (2 mm in height, Slim Fit one-piece mini-conical abutment, Neodent), with their corresponding screws and implants (Titamax Ti, 3.75 diameter by 13 mm in length, Neodent). The model simulated the single restoration of a lower premolar using data from a computerized tomography of a mandible. The preload (20 N) after torque application for installation of the abutment and an occlusal loading were simulated. The occlusal load was simulated using average physiological bite force and direction (114.6 N in the axial direction, 17.1 N in the lingual direction and 23.4 N toward the mesial at an angle of 75° to the occlusal plan). Results: The regions with the highest von Mises stress results were at the bottom of the initial two threads of both prosthetic abutments that were tested. The one-piece prosthetic abutment presented a more homogeneous behavior of stress distribution when compared with the two-piece abutment. Conclusions: Under the simulated chewing loads, the von Mises stresses for both tested prosthetic-abutments were within the tensile strength values of the materials analyzed which thus supports the clinical use of both prosthetic abutments.



2019 ◽  
Vol 9 (16) ◽  
pp. 3416 ◽  
Author(s):  
T R Jebieshia ◽  
Senthil Kumar Raman ◽  
Heuy Dong Kim

The present study focuses on the aerodynamic performance and structural analysis of the centrifugal compressor impeller. The performance characteristics of the impeller are analyzed with and without splitter blades by varying the total number of main and splitter blades. The operating conditions of the compressor under centrifugal force and pressure load from the aerodynamic analysis are applied to the impeller blade and hub to perform the one-way Fluid–Structure Interaction (FSI). For the stress assessment, maximum equivalent von Mises stresses in the impeller blades are compared with the maximum allowable stress of the impeller material. The effects of varying the pressure field on the deformation and stress of the impeller are also calculated. The aerodynamic and structural performance of the centrifugal compressor at 73,000 rpm are investigated in terms of the efficiency, pressure ratio, equivalent von Mises stress, and total deformation of the impeller.



PLoS ONE ◽  
2021 ◽  
Vol 16 (2) ◽  
pp. e0245800
Author(s):  
Fabricia Teixeira Barbosa ◽  
Luiz Carlos Silveira Zanatta ◽  
Edélcio de Souza Rendohl ◽  
Sergio Alexandre Gehrke

Objectives The aim of this in vitro study was to evaluate the stress distribution on three implant models with narrow and extra-narrow diameters using the finite element method (FEA). Materials and methods Dental implants of extra-narrow diameter of 2.5 mm for a one-piece implant (group G1), a narrow diameter of 3.0 mm for a one-piece implant (group G2) and a narrow diameter of 3.5 mm for a two-piece implant with a Morse taper connection (group G3). A three-dimensional model was designed with cortical and cancellous bone, a crown and an implant/abutment set of each group. Axial and angled (30°) loads of 150 N was applied. The equivalent von Mises stress was used for the implants and peri-implant bone plus the Mohr-Coulomb analysis to confirm the data of the peri-implant bone. Results In the axial load, the maximum stress value of the cortical bone for the group G1 was 22.35% higher than that the group G2 and 321.23% than the group G3. Whereas in angled load, the groups G1 and G2 showing a similar value (# 3.5%) and a highest difference for the group G3 (391.8%). In the implant structure, the group G1 showed a value of 2188MPa, 93.6% higher than the limit. Conclusions The results of this study show that the extra-narrow one-piece implant should be used with great caution, especially in areas of non-axial loads, whereas the one- and two-piece narrow-diameter implants show adequate behavior in both directions of the applied load.



2017 ◽  
Vol 34 (5) ◽  
pp. 591-600
Author(s):  
D. S. Liu ◽  
C. J. Lu ◽  
S. H. Chen ◽  
C. S. Liu ◽  
T. W. Liao

AbstractThe autofocusing (AF) performance of cell phone cameras is critically dependent on the design of the voice-coil motor (VCM) used to drive the lens module. Also, the metal springs in the AF module should combine high stiffness with a good actuation response and a light weight. The present study utilizes a reverse engineering approach to construct three-dimensional finite element models of the top and bottom springs in the VCM mechanism. Simulations are then performed to investigate the von Mises stress distribution and stiffness characteristics of the two springs given horizontal and vertical orientations of the AF module, respectively. In performing the simulations, the actuation force is computed using two different analysis methods, namely a simplify structure method and a coupled electromagnetic-structural method. It is shown that the simplify structure method has the advantages of a lower computational complexity and a more comprehensive modeling capability. A further series of simulations is thus to examine the effects of the spring shape parameters on the reaction force developed by the spring stiffness. The results show that the spring stiffness increases with an increasing thickness and a decreasing rib length. The simulation results obtained for different spring shape parameter settings are summarized in the form of a parameter design chart for predicting the reaction force given known values of the spring rib length and spring thickness.



2013 ◽  
Vol 482 ◽  
pp. 297-301
Author(s):  
Lin Sun ◽  
Fu Ting Bao ◽  
Wei Shi ◽  
Hao Xu

A coupled fluid, thermal and structure analysis model was established for solid rocket motor nozzle. Based on a steady flow simulation and a transient thermal simulation, a transient structure analysis simulation was executed. The model took a frictional coefficient 0.3 into account to simulate a rub action between the parts of the nozzle. Result showed that with a frictional coefficient, Von Mises stress could be released which gives a constructive recommendation for a structure simulation of a nozzle. Also, the model was more close to the actual. A more dependable approach was introduced and it could contribute to designing department.



2010 ◽  
Vol 132 (2) ◽  
Author(s):  
Zhan-Jiang Wang ◽  
Wen-Zhong Wang ◽  
Hui Wang ◽  
Dong Zhu ◽  
Yuan-Zhong Hu

An elastic contact model for three-dimensional layered or coated materials under coupled normal and tangential loads, with consideration of partial slip effects, has been developed in this paper. The response functions for calculating the displacements and stresses were determined in the frequency domain by using the Papkovich–Neuber potentials. The partial slip contact problem was solved by a numerical procedure based on the conjugate Gradient method and fast Fourier transform technique. The contact pressure, surface shear tractions, stick ratios, rigid body displacements, and subsurface stresses are analyzed under different conditions with variations in the material properties and coating thickness. Results show that stiffer coatings tend to decrease the stick ratios and the rigid ball tangential displacements in comparison to those with compliant coatings under the same contact conditions. For stiffer coatings, the values of the von Mises stress and compressive surface stress increase and the positions of maximum von Mises stress move up to the surface; meanwhile, the distributions of the compressive stress become asymmetric due to the action of the tangential load.



2014 ◽  
Vol 40 (5) ◽  
pp. 525-532 ◽  
Author(s):  
Habib Hajimiragha ◽  
Mohammadreza Abolbashari ◽  
Saeed Nokar ◽  
AmirHossein Abolbashari ◽  
Mehrdad Abolbashari

The present study was done to evaluate the effects of different types of abutments on the rate and distribution of stress on the bone surrounding the implant by dynamic finite element analysis method. In this study two ITI abutment models—one-piece and multi-piece—along with fixture, bone, and superstructure have been simulated with the help of company-made models. The maximum Von Mises stress (MVMS) was observed in the distobuccal area of the cortical bone near the crest of implant in two implant models. In the multi-piece abutment, MVMS was higher than the one-piece model (27.9 MPa and 23.3 MPa, respectively). Based on the results of this study, it can be concluded that type of abutment influences the stress distribution in the area surrounding the implant during dynamic loading.



Author(s):  
T. R. Jebieshia ◽  
S. K. Raman ◽  
H. D. Kim

Abstract The present study focuses on the aerodynamic performance and structural analysis of the centrifugal compressor impeller. Performance characteristics of the impeller are analyzed with and without splitter blades by varying the total number of main and splitter blades. The operating conditions of the compressor under centrifugal force and pressure load from the aerodynamic analysis were applied to the impeller blade and hub to perform the one-way Fluid-Structure Interaction (FSI). For the stress assessment, maximum equivalent von-Mises stresses in the impeller blades are compared with the maximum allowable stress of the impeller material. The effects of varying pressure field on the deformation and stress of the impeller is also calculated. The aerodynamic and structural performance of the centrifugal compressor at 73000 rpm are investigated in terms of the efficiency, pressure ratio, equivalent von-Mises stress, and total deformation of the impeller.



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