Prediction of Surface Roughness During Dry Sliding Wear

2022 ◽  
Vol 10 (1) ◽  
pp. 1-12
Author(s):  
Basant Lal ◽  
Abhijit Dey ◽  
Mohamamd Farooq Wani
Keyword(s):  
Surface Roughness ◽  
Sliding Wear ◽  
Applied Load ◽  
Frictional Heating ◽  
High Strength ◽  
Dry Sliding Wear ◽  
Roughness Parameters ◽  
X Ray ◽  
3D Profilometer

Due to the relatively low strength and poor wear resistance of unalloyed titanium and its good mechanical properties, corrosion resistance, and biocompatibility. Ti6Al4V has been extensively used in various type of application including aerospace, biomedical and offshore industries. The goal of this research is to enhance the surface properties of the high strength alloys are examine such as Ti6Al4V pin sliding against Al2O3disc, due to the various surfaces roughness parameters. The COF and the wear rate were found to be lower at higher applied load due to higher frictional heating leading to thermal oxidation and thereby formation of several mm thick tribo-layers on the worn surfaces. Characterization of the tribological sample was performed using a scanning electron microscope (SEM) equipped with energy dispersive X-ray analysis (EDAX) to ensure that the wear pattern and debris morphologies of the Ti6Al4V and alumina disks were distinct, suggesting a surface roughness value determined by 3D profilometer at various load and sliding speed of 0.01ms-1.

Synthesis and Characterization of Porous ZrO2-Y2O3-TiO2 Ceramics Prepared by Coprecipitation

2012 ◽  
Vol 727-728 ◽  
pp. 1387-1392 ◽  
Author(s):  
Luan M. Medeiros ◽  
Fernando S. Silva ◽  
Juliana Marchi ◽  
Walter Kenji Yoshito ◽  
Dolores Ribeiro Ricci Lazar ◽  
...  
Keyword(s):  
Ceramic Composite ◽  
High Strength ◽  
Ceramic Composites ◽  
Rice Starch ◽  
X Ray Diffraction ◽  
Zirconia Ceramics ◽  
Pore Former ◽  
X Ray ◽  
Cold Pressed

Zirconium dioxide (zirconia) ceramics are known by its high strength and toughness and titanium dioxide (titania) ceramics has outstanding surface properties. The ceramic composite formed between the two oxides are expected to have advantages of both ceramics, especially when its surface area is increased by pores. In this work, ceramic composites of ZrO2-Y2O3-TiO2were synthesized by coprecipitation and rice starch was added as pore former in 10, 20 and 30 wt%. Powders were cold pressed as cylindrical pellets and sintered at 1500 °C for 01 hour and ceramics were characterized by techniques as Archimedes method for density measurements, X-ray diffraction and scanning electron microscopy. Results showed that pores are inhomogeneously distributed through ceramic bodies.

Microstructure and wear resistance of Cuss-toughened Cr5Si3/CrSi metal silicide alloys

2005 ◽  
Vol 20 (5) ◽  
pp. 1122-1130 ◽  
Author(s):  
Y.X. Yin ◽  
H.M. Wang
Keyword(s):  
Solid Solution ◽  
Wear Resistance ◽  
Sliding Wear ◽  
Room Temperature ◽  
Wear Test ◽  
Melting Process ◽  
Dry Sliding Wear ◽  
Metal Silicide ◽  
X Ray Diffraction ◽  
X Ray

Wear-resistant Cu-based solid-solution-toughened Cr5Si3/CrSi metal silicide alloy with a microstructure consisting of predominantly the dual-phase primary dendrites with a Cr5Si3 core encapsulated by CrSi phase and a small amount of interdendritic Cu-based solid solution (Cuss) was designed and fabricated by the laser melting process using Cr–Si–Cu elemental powder blends as the precursor materials. The microstructure of the Cuss-toughened Cr5Si3/CrSi metal silicide alloy was characterized by optical microscopy, powder x-ray diffraction, and energy dispersive spectroscopy. The Cuss-toughened silicide alloys have excellent wear resistance and low coefficient of friction under room temperature dry sliding wear test conditions with hardened 0.45% C carbon steel as the sliding–mating counterpart.

Analysis of CoCrMo Surface Oxide Removal by Alumina Blasting before Porcelain Firing in Dental Restorations

2012 ◽  
Vol 730-732 ◽  
pp. 9-14 ◽  
Author(s):  
Bruno Henriques ◽  
Filipe Silva ◽  
Delfim Soares
Keyword(s):  
Heat Treatment ◽  
Surface Roughness ◽  
Chemical Composition ◽  
High Alumina ◽  
X Ray ◽  
Dental Restorations ◽  
Ceramic Bond ◽  
Xrf Scanning ◽  
Oxide Removal

The purpose of this work was to perform a chemical and mechanical characterization of a preoxidized CoCrMo alumina blasted surface. This is a commonly performed surface treatment used in metal-porcelain systems for dental restorations to remove oxides formed during preoxidation heat treatment from the metal’s surface. CoCrMo dental alloy’s specimens produced by lost wax process were examined in terms of chemical composition using X-Ray fluorescence spectroscopy (XRF), Scanning Electron Microscopy (SEM) and Energy Dispersive X-Ray Spectroscopy (EDS); in terms of mechanical characteristics through the means of a microhardness test and in terms of surface roughness using a profilometer. It was investigated the chemical composition of various surface conditions: non-preoxidized, preoxidized, ground oxidized surface and sandblasted oxidized surface. After alumina blasting, the oxides level on metal’s surface remained high. Alumina blasting treatment (Ø110 µm) produced an 84% increase of CoCrMo surface hardening and an increase in surface roughness (Ra=0.58 µm). It was found alumina contaminants on the metal’s surface. Therefore, it was concluded that alumina blasting do not entirely removes the oxide layer formed during preoxidation heat treatment. It produced a chemical and mechanical surface modification that can influence the metal-ceramic bond strength.

scholarly journals Surface roughness characterization of stainless steel after laser assisted machining

Mechanik ◽  
2019 ◽  
Vol 92 (12) ◽  
pp. 827-829 ◽  
Author(s):  
Agata Felusiak ◽  
Martyna Wiciak-Pikuła ◽  
Tadeusz Chwalczuk ◽  
Piotr Kieruj ◽  
Paweł Twardowski
Keyword(s):  
Surface Roughness ◽  
Stainless Steel ◽  
Cutting Parameters ◽  
Cemented Carbide ◽  
Roughness Parameters ◽  
Laser Assisted Machining ◽  
Carbide Inserts ◽  
Cemented Carbide Inserts

The paper presents the analysis of the influence of laser assisted machining (LAM) on various parameters of surface roughness of stainless steel. The tests were carried out for cemented carbide inserts with varying cutting parameters. In most cases, a significant reduction in the roughness parameters was observed using LAM.

Characterization of Surface Roughness

2000 ◽  
Vol 6 (S2) ◽  
pp. 916-917
Author(s):  
John C. Russ
Keyword(s):  
Surface Roughness ◽  
Chemical Deposition ◽  
Irregular Surfaces ◽  
X Ray ◽  
Surface Areas ◽  
Raster Scan ◽  
Vertical Displacements ◽  
Physical And Chemical ◽  
Deposition Techniques

Because of the session at this Microscopy and Microanalysis 2000 meeting concerned with the microanalysis of irregular surfaces, it seems appropriate to briefly review the methods used for the characterization of rough surfaces. This includes both mathematical tools for the concise description of surface roughness, and instruments used to acquire the necessary data. These methods are widely used in industry to characterize and specify the roughness of surfaces prepared by various machining, grinding, polishing, chemical etching, and physical and chemical deposition techniques, and to correlate the surface roughness with performance.Historically, surface roughness has been measured by performing a linear traverse with a mechanical stylus that is sensitive to vertical displacements of nm but with a lateral resolution on the order of pm, which is quite similar to the dimensions of the region analyzed by X-ray microanalysis. Recently, more comprehensive characterizations have been obtained using a raster scan over surface areas.

scholarly journals Laser Surface Texturing and Electropolishing of CoCr and Ti6Al4V-ELI Alloys for Biomedical Applications

Materials ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5203
Author(s):  
Jesús A. Sandoval-Robles ◽  
Ciro A. Rodríguez ◽  
Erika García-López
Keyword(s):  
Surface Roughness ◽  
Unit Length ◽  
Surface Texturing ◽  
Orthopedic Implants ◽  
Laser Surface Texturing ◽  
Material Surface ◽  
Roughness Parameters ◽  
X Ray ◽  
Surface Roughness Parameters ◽  
Materials Used

The interplay between a prosthetic and tissue represents an important factor for the fixation of orthopedic implants. Laser texturing tests and electropolishing were performed on two materials used in the fabrication of medical devices, i.e., CoCr and Ti6Al4V-ELI alloys. The material surface was textured with a diode-pumped solid state (DPSS) laser and its effect on the surface quality and material modification, under different combinations of laser power and marking speed, were investigated. Our results indicate that an increment of energy per unit length causes an incremental trend in surface roughness parameters. Additionally, phase transformation on the surface of both alloys was achieved. Chemical analysis by energy dispersive X-ray spectrometer (EDX) shows the formation of (Co(Cr,Mo)) phase and the M23C6 precipitate on the CoCr surface; while quantitative analysis of the X-ray diffractometer (XRD) results demonstrates the oxidation of the Ti alloy with the formation of Ti2O and Ti6O from the reduction of the α-Ti phase. The behaviors were both related with an increase of the energy per unit length. Control of the final surface roughness was achieved by an electropolishing post-treatment, minimizing the as-treated values. After polishing, a reduction of surface roughness parameters was obtained in a range between 3% and 44%, while no changes in chemical composition or present phases were observed.

Characterization of dry sliding wear resistance of laser surface hardened En 8 steel

2005 ◽  
Vol 167 (1) ◽  
pp. 83-90 ◽  
Author(s):  
Rakesh Kaul ◽  
P. Ganesh ◽  
Pragya Tiwari ◽  
R.V. Nandedkar ◽  
A.K. Nath
Keyword(s):  
Wear Resistance ◽  
Sliding Wear ◽  
Laser Surface ◽  
Dry Sliding Wear ◽  
Dry Sliding

Tribological characteristics of diamond-like films deposited with an are-discharge method

1990 ◽  
Vol 5 (11) ◽  
pp. 2524-2530 ◽  
Author(s):  
J-P. Hirvonen ◽  
R. Lappalainen ◽  
J. Koskinen ◽  
A. Anttila ◽  
T. R. Jervis ◽  
...  
Keyword(s):  
Sliding Wear ◽  
Wear Track ◽  
Carbon Film ◽  
Hardened Steel ◽  
Dry Sliding Wear ◽  
Transfer Layer ◽  
Maximum Value ◽  
Wear And Friction ◽  
Discharge Method

Using an are-discharge method, we deposited a diamond-like carbon film 600 nm thick on hardened steel. Characterization of the film was carried out with Raman spectroscopy. In dry sliding wear and friction tests, with a hardened steel pin as a counterpart, we obtained a friction coefficient between 10000 and 20000 cycles, with the maximum value of 0.18. The value decreased to 0.12 after about 100000 cycles. We obtained a wear coefficient of 7 × 10−17 m3/mN. A transfer layer formed on the pin during sliding and probably had the dominating effect on the tribological behavior. We observed in nanoindentation measurements that the film softened in a wear track during the first 20000 cycles. Although fracture pits on the wear track occurred, fracture is not the dominant failure mechanism of these films. Degradation of good tribological properties was caused mainly by partial wear-through of the film after 370000 cycles and by a subsequent redeposition of the transfer film on the wear track during prolonged sliding.

Dry sliding wear characterization of Al 6061/rock dust composite

2015 ◽  
Vol 25 (12) ◽  
pp. 3893-3903 ◽  
Author(s):  
K. SOORYA PRAKASH ◽  
A. KANAGARAJ ◽  
P.M. GOPAL
Keyword(s):  
Sliding Wear ◽  
Dry Sliding Wear ◽  
Dry Sliding ◽  
Al 6061 ◽  
Wear Characterization ◽  
Rock Dust

Effects of Primary Si and Applied Load on the Dry Sliding Wear Behaviors of Hypereutectic Al-20Si Alloy

2014 ◽  
Vol 490-491 ◽  
pp. 83-87
Author(s):  
Qing Lin Li ◽  
Tian Dong Xia ◽  
Ye Feng Lan ◽  
Yi Sheng Jian
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Sliding Wear ◽  
Applied Load ◽  
Rate Increase ◽  
Treatment Temperature ◽  
Dry Sliding Wear ◽  
Dry Sliding ◽  
Wear Properties ◽  
Primary Si

The effects of the primary Si phase and applied load on the dry sliding wear behaviors of hypereutectic Al-20Si alloy were investigated. The results show that coarse polygonal and star-like primary Si was refined into fine blocky shape by increasing superheat treatment temperature. The friction coefficient and wear rate significantly decrease after decreasing the size and changing the morphology of primary Si. Moreover, the friction coefficient and wear rate increase with the increase of applied load. Therefore, the wear properties are greatly influenced by the parameters like morphology and size of primary Si as well as applied load.

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