Study and Investigation on the Mach of Impeller Outlet and Diffuser Inlet in Stamping and Welding Centrifugal Pump

2012 ◽  
Vol 229-231 ◽  
pp. 2454-2458
Author(s):  
Jian Jun Gan ◽  
Jie Gang Mou ◽  
Shui Hua Zheng ◽  
Bo Zhu

Based on CFD simulations and experimental research, this paper studied the mach of impeller outlet and diffuser inlet in stamping and welding centrifugal pump. The influence of area ratio Y of impeller outlet to diffuser inlet on pump internal flow characteristics and performance was studied. Five different area ratio pump models were analyzed. The results indicate that as the area ratio Y= F3/F2 increase, the velocity of fluid in diffuser inlet decreases continuously, the average static pressure of diffuser outlet increases, and the head and efficiency of the pump are risen. When the area ratio increases from Y=1.48 to Y=3.49, the head increases about 3.0% and the efficiency about 2.0%.

2015 ◽  
Vol 32 (1) ◽  
pp. 1-12 ◽  
Author(s):  
Xiao-Qi Jia ◽  
Bao-Ling Cui ◽  
Yu-Liang Zhang ◽  
Zu-Chao Zhu

AbstractTo study the influence of tip clearance on internal flow characteristics and external performance of a prototype centrifugal pump with a semi-open impeller, the unsteady numerical simulation and performance experiments are carried out in this paper. The evolution process of leakage vortex with time


Author(s):  
R B Anand ◽  
L Rai ◽  
S N Singh

The effect of the turning angle on the flow and performance characteristics of long S-shaped circular diffusers (length-inlet diameter ratio, L/Di = 11:4) having an area ratio of 1.9 and centre-line length of 600 mm has been established. The experiments are carried out for three S-shaped circular diffusers having angles of turn of 15°/15°, 22.5°/22.5° and 30°/30°. Velocity, static pressure and total pressure distributions at different planes along the length of the diffusers are measured using a five-hole impact probe. The turbulence intensity distribution at the same planes is also measured using a normal hot-wire probe. The static pressure recovery coefficients for 15°/15°, 22.5°/22.5° and 30°/30° diffusers are evaluated as 0.45, 0.40 and 0.35 respectively, whereas the ideal static pressure recovery coefficient is 0.72. The low performance is attributed to the generation of secondary flows due to geometrical curvature and additional losses as a result of the high surface roughness (~0.5 mm) of the diffusers. The pressure recovery coefficient of these circular test diffusers is comparatively lower than that of an S-shaped rectangular diffuser of nearly the same area ratio, even with a larger turning angle (90°/90°), i.e. 0.53. The total pressure loss coefficient for all the diffusers is nearly the same and seems to be independent of the angle of turn. The flow distribution is more uniform at the exit for the higher angle of turn diffusers.


Energies ◽  
2019 ◽  
Vol 12 (4) ◽  
pp. 669 ◽  
Author(s):  
Yu Song ◽  
Honggang Fan ◽  
Wei Zhang ◽  
Zhifeng Xie

As an important type of centrifugal pump, the double-suction pump has been widely used due to its high efficiency region and large flow rate. In the present study, the complex flow in volute of a double-suction centrifugal pump is investigated by numerical simulation using a re-normalization group (RNG) k-ε model with experimental validation. Axial flows are observed in volute near the impeller outlet and compared with four staggered angles. The net area-weighted average axial velocities decrease as the staggered angle increases. The axial flows are mainly caused by the different circumferential pressure distribution at the twin impeller outlet. The dominant frequencies of the axial velocities for different staggered angles are fBP and its harmonic. The pressure fluctuations in most regions of the volute are obtained by superimposing the pressure generated by the two impellers.


Processes ◽  
2020 ◽  
Vol 8 (1) ◽  
pp. 122 ◽  
Author(s):  
Peifeng Lin ◽  
Yongzheng Li ◽  
Wenbin Xu ◽  
Hui Chen ◽  
Zuchao Zhu

In order to make the centrifugal pump run efficiently and stably under various working conditions, the influences of the incoming vortex flow in the inlet pipe on the main flow in the impeller is studied numerically, based on the k − ω SST turbulence model. Some guide vanes with different offset angle were added to change the statistical characteristic of the internal flow in the inlet pipe of the centrifugal pump. Both contour distributions of internal flow and statistical results of external performance are obtained and analyzed. The results show that the existence of vanes can divide the large vortex because of the reversed flow from the rotating impeller at low flow rate conditions into small vortices, which are easier to dissipate, make the velocity and pressure distribution more uniform, improve the stability of the flow in the impeller, reduce the hydraulic loss, and improve the hydraulic performance of the pump. The pump with vanes of offset angle 25° has a small pressure pulsation amplitude at each monitoring point. Comparing with the performance of the original pump, the head increased by around 2% and efficiency increased by around 2.5% of the pump with vanes of offset angle 25°.


2017 ◽  
Vol 20 (3) ◽  
pp. 26-35
Author(s):  
Hyeon-Seok Shim ◽  
Kwang-Yong Kim ◽  
Young-Seok Choi

2014 ◽  
Vol 8 (1) ◽  
pp. 613-618
Author(s):  
Su-Lu Zheng ◽  
Xiang-Ping Wang ◽  
Rui-Hang Zheng ◽  
Ai-Ping Xia ◽  
Yi-Nian Wang ◽  
...  

The double-channel centrifugal pumps are widely used to transport the two-phase flow including big solid particles in industry and agriculture. However, the related design theory and the design method are immature by far. In practice, the revised design method based on the pure water medium is still the main method for the solid-liquid twophase double-channel pump. Therefore, it is very necessary to deeply study the flow characteristics on the condition of the pure water medium. In this paper, in order to study the flow characteristics inside a prototype double-channel centrifugal pump in the case that the delivered medium is the pure water, the SIMPLE algorithm, RNG κ-ε turbulence model, and frozen rotor method are employed to calculate the incompressible, viscous, three-dimensional internal flow. The calculation results display the variation characteristics of the internal flow field and the external performance. The results show that the predicted pump head drops with the increasing flow rate, which manifest that the pump model is of good operation stability at the whole range of working. At the design point, a strong and large vortex remain appears at the middle section of the double-channel impeller. The computational fluids dynamic technology is competent to assess the internal viscous flow inside a double-channel centrifugal pump.


Machines ◽  
2022 ◽  
Vol 10 (1) ◽  
pp. 61
Author(s):  
Zhenfa Xu ◽  
Fanyu Kong ◽  
Lingfeng Tang ◽  
Mingwei Liu ◽  
Jiaqiong Wang ◽  
...  

Blade thickness is an essential parameter of the impeller, which has significant effects on the pump performance. The plastic pump generally adopts thick blade due to low strength of plastic. The effects of blade thickness on the internal flow and performance of a plastic centrifugal pump were discussed based on the numerical methods. Two kinds of blade profile, the constant thickness blade (CTB) and the variable thickness blade (VTB), were investigated. The results indicated that, for the CTB, when the blade thickness was less than 6 mm, the pump performance did not change significantly. When the blade thickness exceeded 6 mm, the pump head and efficiency decreased rapidly. The pump head and efficiency of CTB 10 decreased by 42.2% and 30% compared with CTB 4, respectively. For the VTB, with blade thickness in a certain range (6 mm–14 mm), the pump performance changed slightly with the increased of trailing edge thickness. The minimum blade thickness of the plastic centrifugal pump should be 4 mm based on the finite element analysis. A variable thickness blade (VTB 4-8-4) with the maximum thickness located at 60% chord length was proposed to improve the pump performance, and its efficiency was 1.67% higher than that of the CTB 4 impeller.


Author(s):  
Chengshuo Wu ◽  
Wenqi Zhang ◽  
Peng Wu ◽  
Jiale Yi ◽  
Haojie Ye ◽  
...  

Abstract In this paper, the effects of modifying the blade pressure side on unsteady pressure pulsation and flow structures in a low specific speed centrifugal pump are carried out by experimental and CFD. Seven monitor points are arranged in the circumferential direction of the impeller outlet to capture the pressure signals in the volute at the flow rate of 0.2-1.6Qd. Results show that blade PS modification introduced here can significantly alleviate the amplitude of pressure pulsation at blade passing frequency in all concerned operation conditions. The volute domain is replaced by an even outlet region for CFD analysis to study the effects on internal flow field. The SST turbulence model is adopted for steady-state simulation while the DDES based on the SST approach is adopted for transient simulation. Results show that local velocity fluctuation is the dominant reason for pressure pulsation in the volute. After PS modification, the relative velocity distribution at impeller outlet is more uniform and the intensity of shedding vortex at the blade trailing edge decreases significantly. The change of internal flow structure improves the uniformity of circumferential velocity distribution at downstream of impeller outlet, which leads to the decrease of pressure fluctuation amplitude in the volute. Meanwhile, the Local Euler Head distribution and the blade loading of PS are presented and compared. Results show that the reduction of pressure pulsation attributes to the more uniform energy distribution at impeller outlet which is achieved by actively unloading the PS of the modified blades.


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