Effects of Deep Cryogenic Treatment on Tribological Properties of the Tool Steel DC53

2013 ◽  
Vol 311 ◽  
pp. 477-481
Author(s):  
Yuh Ping Chang ◽  
Huann Ming Chou ◽  
Jeng Haur Horng ◽  
Li Ming Chu ◽  
Zi Wei Huang

The bad quality of machining surfaces caused by the micro wear of pressing parts has been a very big trouble for the engineers over the past decades. In order to decrease the surface wear, the technology of heat treatment is used popular. Many papers about the heat treatment technology had been proposed. Especially, the deep cryogenic treatment has been used widely for the purpose of wear-resistance in the industry. Moreover, the method of using variations of surface magnetization to monitor the dynamic tribological properties between the metal pairs has been applied successfully by the author. Therefore, this paper is base on the above statements to further investigate the tribological properties of the tool steel by deep cryogenic treatment. It can be clarified for effects of different deep cryogenic treatment temperatures on wear-resistance of the tool steel DC53. Besides, the purpose of better quality and faster product speed of the pressing process can then be obtained.

2013 ◽  
Vol 2013 ◽  
pp. 1-8 ◽  
Author(s):  
Yuh-Ping Chang ◽  
Jin-Chi Wang ◽  
Jeng-Haur Horng ◽  
Li-Ming Chu ◽  
Yih-Chyun Hwang

The technology of composite heat treatment is used popularly for low friction and wear resistance of drive elements. A large number of papers about the heat treatment technology had been proposed. Especially, the nitride treatment has been used widely for the purpose of wear resistance and low friction in the industry. Therefore, the self-developed vertical ball/disk friction tester with the measurement system was used to study the effects of nitride on the tribological properties of the low carbon alloy steel—SCM415— in this study. The experiments were conducted under dry and severe wear conditions. The variations of friction coefficient and surface magnetization were simultaneously recorded during dynamic friction process. After each test, the microstructures of the wear particles were observed and analyzed under a SEM, and the depth of wear track is measured by means of a surface tester. According to the experimental results, the wear resistance of the specimens with carburizing-nitride is significantly larger than the case of nitride-carburizing. Moreover, the surface magnetization was especially larger for the case of nitride-carburizing. As a result, the wear particles always stay in the interfaces and the wear mechanism becomes complex. Therefore, it is necessary to put nitride after carburizing for the composite heat treatments.


2018 ◽  
Vol 934 ◽  
pp. 100-104
Author(s):  
Yuan Ching Lin ◽  
Ji Wei Gong

In this investigation, the effects of different heat treatment conditions on the mechanical properties of high carbon tool steel (SK2) were explored. Experimental results indicated that immediately doing deep cryogenic treatment can effectively reduce retained austenite after quenching. The moment of the holding time for the cryogenic treatment was extended can promote the fine carbides precipitated, and thus increased its hardness. The results of X-ray diffraction showed that the carbides in the matrix included Fe3C and Fe7C3.The wear test results demonstrated that the specimen with Q-T1hr-C24hr-T1hr treatment has the highest wear resistance than the others, which was caused by the effect of several tempering processes to improve toughness of the matrix and to precipitate considerable quantities of the fine carbides.


Metals ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 1038 ◽  
Author(s):  
Pello Jimbert ◽  
Maider Iturrondobeitia ◽  
Julen Ibarretxe ◽  
Roberto Fernandez-Martinez

The effects of deep cryogenic treatment (DCT) on the wear behavior of different tool steels have been widely reported in the scientific literature with uneven results. Some tool steels show a significant improvement in their wear resistance when they have been cryogenically treated while others exhibit no relevant amelioration or even a reduction in their wear resistance. In this study, the influence of DCT was investigated for a grade that has been barely studied in the scientific literature, the AISI A8 air-hardening medium-alloy cold work tool steel. Several aspects were analyzed in the present work: the wear resistance of the alloy, the internal residual stress, and finally the secondary carbide precipitation in terms of lengths and occupied area and its distribution into the microstructure. The results revealed a reduction in the wear rate of about 14% when the AISI A8 was cryogenically treated before tempering. The number of carbides that precipitated into the microstructure was 6% higher for the cryogenically treated samples, increasing from 0.68% to 0.73% of the total area they covered. Furthermore, the distribution of the carbides into the microstructure was more homogenous for the cryogenically treated samples.


2021 ◽  
Vol 4 (1) ◽  
pp. Manuscript
Author(s):  
Thee Chowwanonthapunya ◽  
Chaiyawat Peeratatsuwan ◽  
Manote Rithinyo

Tool steels used in marine industries demand for the effective approach to enhance their properties. Normally, conventional heat treatment is widely used to increase the performance of tool steels. However, this method cannot fully enhance the tool steel performance. On the other hand, cryogenic treatment is a supplementary process to the conventional heat treatment, which can promote the conversion of retained austenite to martensite and accelerate the precipitation of fine carbides. In this paper, a systematic review of cryogenic treatment of tool steels was presented. A wide range of useful investigations was reviewed, particularly in the details of the transformation of retained austenite to martensite and the precipitation of the fine carbides. A case study on a tool steel subjected to conventional heat treatment, conventional cold treatment, and deep cryogenic treatment was also given and discussed to give an insight in the cryogenic treatment of tool steels.


Friction ◽  
2015 ◽  
Vol 3 (3) ◽  
pp. 234-242 ◽  
Author(s):  
Nay Win Khun ◽  
Erjia Liu ◽  
Adrian Wei Yee Tan ◽  
D. Senthilkumar ◽  
Bensely Albert ◽  
...  

2015 ◽  
Vol 798 ◽  
pp. 395-401 ◽  
Author(s):  
S.A. Sonawane ◽  
V.K. Tripathi ◽  
S.D. Ambekar

The technique of cryogenic treatment of cutting tools is an inexpensive permanent treatment process that improves the physical and mechanical properties of materials such as metals, plastics and composites. It promotes the transformation of the retained austenite into martensite at cryogenic temperatures and also facilitates the formation of fine carbides in the martensite, thereby improving the wear resistance.This paper compares the wear behaviour of hardened and triple tempered AISI M2 high-speed steel and the same steel that was hardened and triple tempered in conjunction with a deep-cryogenic treatment at 88K for 16 and 24 hours. Test materials were subjected to wear tests on pin-on-disc machine in dry sliding condition. Equations are developed for predicting the wear resistance of M2 tool steel material. The hardness data wear loss and microstructure throw light on the improvement in wear resistance property of the M2 tool steel.It is demonstrated that the properties of the cryogenically treated samples are superior to those of conventionally treated. 24 hours cryogenically treated hardened and triple tempered M2 tool steel shows excellent wear resistance properties over 16 hours cryo-treated M2 and conventionally treated M2 tool steel material.


2006 ◽  
Vol 118 ◽  
pp. 9-14 ◽  
Author(s):  
Young Mok Rhyim ◽  
Sang Ho Han ◽  
Young Sang Na ◽  
Jong Hoon Lee

It is well known that the durability of tool steel could be improved by deep cryogenic treatment. It has been assumed that the increase of service life of tool steel caused by decrease of retained austenite and/or by formation of nano-scale fine η-carbide. But the principles of deep cryogenic treatment remain unclear yet. In this research, to manifest the effect of deep cryogenic treatment on wear resistance, the specimen was emerged in liquid nitrogen for 20 hours for deep cryogenic treatment after austenitizing and the following tempering temperature was varied. The microstructure of specimens was observed using TEM and the mechanical properties and wear resistance were examined. As the tempering temperature increased, the carbides became larger and fine carbides were formed above certain temperature. In the case of deep cryogenic treated specimen, the number of carbides increased while the carbides size was decreased, furthermore, the fine carbide forming temperature was lowered also. It was considered that the deep cryogenic treatment increased the driving force for the nucleation of carbides. As tempering temperature increased, hardness decreased while wear resistance and impact energy increased. The deep cryogenic treated specimens showed this tendency more clearly. It was considered that the wear resistance is affected not only to the hardness but also to the precipitation of fine carbides, and this carbide evolution can be optimized through the deep cryogenic treatment.


Wear ◽  
2020 ◽  
Vol 456-457 ◽  
pp. 203382
Author(s):  
P.H.S. Cardoso ◽  
C.L. Israel ◽  
M.B. da Silva ◽  
G.A. Klein ◽  
L. Soccol

Sign in / Sign up

Export Citation Format

Share Document