Influence of the Blank Initial State on the Quality of the Small Drawn Parts

2013 ◽  
Vol 371 ◽  
pp. 710-714
Author(s):  
Elena Costache ◽  
Gheorghe Brabie ◽  
Augustin Jitaru
Keyword(s):  
Surface Roughness ◽  
Aluminium Alloy ◽  
Uniform Distribution ◽  
Drawing Process ◽  
Blank Holder Force ◽  
Initial State ◽  
Blank Holder ◽  
Part Quality ◽  
Negative Phenomena

An optimum blank quality presents the following several benefits on the drawn part quality: it leads to an improved quality of the parts; it prevents some negative phenomena (like: fracture, a uniform distribution of material thickness in the drawn part and reduction of the blank holder force required during the drawing process). In the present work, an analysis was performed concerning the influence of the initial state of blank (microhardness, thickness, surface roughness and topography) on the quality of micro/milli cylindrical drawn parts made from aluminium alloy sheets having the following thicknesses: 0.10 and 0.20 mm.

Study of the Parameters of Deep Drawing Process Based on the Simulation of Dynaform

2012 ◽  
Vol 249-250 ◽  
pp. 51-58
Author(s):  
Qing Wen Qu ◽  
Tian Ke Sun ◽  
Shao Qing Wang ◽  
Hong Juan Yu ◽  
Fang Li
Keyword(s):  
Friction Coefficient ◽  
Sheet Metal ◽  
Deep Drawing ◽  
Drawing Process ◽  
Blank Holder Force ◽  
Blank Holder ◽  
Deep Drawing Process ◽  
Drawing Die ◽  
Drawing Speed

A simulation of deep drawing process on the sheet metal was done by using Dynaform, the influence of blank holder force, deep drawing speed and friction coefficient on the forming speed of sheet metal in the deep drawing process were got. The forming speed of sheet metal determines the quality of deep drawing, in the deep drawing process the blank holder force and the deep drawing speed are controllable parameters, the friction coefficient can be intervened and controlled, and it’s a manifestation of the interaction of all parameters, the main factors which influence the friction coefficient just have blank holder force, deep drawing speed and lubrication except the material. The conclusion of this study provides the basic data for the analysis of the lubrication of mould, the study of lubricant and the prediction of the service life of deep drawing die.

Blank holder force optimisation strategy in deep drawing process

2007 ◽  
Vol 1 (2) ◽  
pp. 226 ◽  
Author(s):  
Hossam H. Gharib ◽  
Abdalla S. Wifi ◽  
Maher Y.A. Younan ◽  
Ashraf O. Nassef
Keyword(s):  
Deep Drawing ◽  
Drawing Process ◽  
Blank Holder Force ◽  
Blank Holder ◽  
Deep Drawing Process

scholarly journals The Effect of Selected Parameters of Vibro-Abrasive Processing on the Surface Quality of Products Made of 6082 Aluminium Alloy

Materials ◽  
2019 ◽  
Vol 12 (24) ◽  
pp. 4117 ◽  
Author(s):  
Marcin Stańczyk ◽  
Tomasz Figlus
Keyword(s):  
Surface Roughness ◽  
Aluminium Alloy ◽  
Research Effort ◽  
Mass Finishing ◽  
Measuring Surface ◽  
Finishing Process ◽  
Continuous Progress ◽  
Quality Of Products ◽  
Laser Devices

Vibro-abrasive processing is the basic method for the mass finishing of parts and components in various industries. Continuous progress in the development of processing media and machine design solutions means that every research effort into vibro-abrasive processing broadens the scope of knowledge in the selection of media, parameters, and applications in various industry fields. In this paper, an attempt is made to parametrize the vibratory grinding process, which is one of the three stages of high gloss finishing. Samples of the 6082 aluminium alloy intended for use in loaded machine parts and forged car wheel rims were subject to a research analysis. The samples were processed in a rotary vibrator equipped with a sample fixing system, using resin media and auxiliary com-pounds. On the basis of the analysis, the processing capacities were determined for the selected conditions and abrasive media. The influence of time and applied processing media on the change in samples’ roughness was determined. The effects of processing were examined with the use of laser devices measuring surface roughness in the areas of 3D and 2D analysis. The analysis of the test results showed that the use of S12TZ type resin media in a 12-hour finishing process of the 6082 aluminium alloy allowed for a 75.5% reduction in surface roughness, which corresponds to approximately 6.3% per hour of processing.

scholarly journals Evaluation of Grinding of Unfilled and Glass Fiber Reinforced Polyamide 6,6

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2288
Author(s):  
Roberto Spina ◽  
Bruno Cavalcante
Keyword(s):  
Surface Roughness ◽  
Glass Fiber ◽  
Grinding Wheel ◽  
Grinding Process ◽  
Fiber Reinforced ◽  
Liquid Coolant ◽  
Part Quality ◽  
Glass Fiber Reinforced ◽  
Process Trends

This paper investigates the grinding process on unreinforced (PA66) and reinforced glass-fiber polyamide 6,6 (PA66 GF30) with Al2O3 and SiC abrasive wheels. Both materials were ground by varying rotations, workpiece infeed speed, depth of cuts for sequential roughing/finishing steps. Dry and liquid coolant conditions were also considered during the grinding process to evaluate the effects on part quality. The surface roughness was used to assess the quality of the final products with several parameter combinations, identifying the induced process trends. The results show that at the end of the finishing step, the surface roughness Rz was lower than 4 μm, attaining the lowest value of 1.34 μm for PA66 specimens. The analysis also suggested the choice of the Al2O3 grinding wheel to reach the lowest Rz values for both materials.

Effect of Blank Holder Force with Low Frequency Vibration Technique in Circular-Cup Deep-Drawing Using AZ31 Magnesium Alloy Sheet

2011 ◽  
Vol 383-390 ◽  
pp. 2785-2789
Author(s):  
Naoki Horiike ◽  
Shoichiro Yoshihara ◽  
Yoshitaka Tsuji ◽  
Yusuke Okude
Keyword(s):  
Deep Drawing ◽  
Low Frequency ◽  
Lubricating Oil ◽  
Drawing Process ◽  
Blank Holder Force ◽  
Forming Process ◽  
Blank Holder ◽  
Deep Drawing Process ◽  
Low Frequency Vibration ◽  
Friction Performance

In the deep-drawing process, the application of low-frequency vibration to the blank material has recently been focused on with the aim of improving the friction performance between the die and the blank material. A servo-controlled press machine is suitable for applying low-frequency vibration to the blank during the deep-drawing process, because the punch speed and blank holder force (BHF) are easily controlled as process parameters by using the servo motors. In this study, a BHF with low-frequency vibration was proposed as a technique for improving deep-drawability, which is mainly affected by the friction performance and the lubricant condition. We found that the friction performance between the blank surface and the blank holder was decreased in the case of a BHF with low-frequency vibration since the lubricating oil rapidly flowed into the clearance during the forming process. Furthermore, for a BHF with low-frequency vibration, the punch force and the deformation resistance were lower than those in a deep-drawing test without low-frequency vibration.

318 Optimization of variable blank holder force trajectory in deep drawing process

2016 ◽  
Vol 2016.53 (0) ◽  
pp. _318-1_-_318-5_
Author(s):  
Hiroki KOYAMA ◽  
Satoshi KITAYAMA ◽  
Takuya NODA ◽  
Ken YAMAMICHI ◽  
Kiichiro KAWAMOTO
Keyword(s):  
Deep Drawing ◽  
Drawing Process ◽  
Blank Holder Force ◽  
Blank Holder ◽  
Deep Drawing Process ◽  
Variable Blank Holder Force

Simulation Study on Forming Process of the Inner Panel of Automobile Front Fender

2011 ◽  
Vol 291-294 ◽  
pp. 335-338
Author(s):  
Ying Tong
Keyword(s):  
Simulation Study ◽  
Drawing Process ◽  
Blank Holder Force ◽  
Forming Process ◽  
Blank Holder ◽  
Simulation Results ◽  
Forming Defects

According to the shape character of some one automobile inner panel of front fender the forming steps characterized by some process combined was brought forward. Based on FEM software the drawing process was simulated by a blank-holder force scheme 100000N, 200000N, 300000N. As the simulation results, in order to eliminate the fractures in diagonal reinforcements, it is infeasible only to decrease blank-holder force, but enlarging the die round corner is necessary. As fractures have been eliminated, in order to eliminate wrinkles, the blank-holder force needs to be increased. Otherwise the wrinkle region can be confined into useless area which needs to be cut off. Finally none forming defects occur as blank-holder force 300000N and die round corner 5mm.

scholarly journals Study on forming process and spring back control of high strength sheet based on Dynaform

2018 ◽  
Vol 232 ◽  
pp. 02039
Author(s):  
cunping Liu
Keyword(s):  
Velocity Profile ◽  
High Strength Steel ◽  
High Strength ◽  
Steel Part ◽  
Drawing Process ◽  
Spring Back ◽  
Blank Holder Force ◽  
Forming Process ◽  
Blank Holder ◽  
Motion Mode

The drawing process of a high strength steel part without blank holder force was numerically simulated based on Dynaform. In present investigation, the drawing velocity and velocity profile motion of punch was studied by simulating the drawing operation of high strength steel part. The results show that restricting drawing velocity and controlling velocity profile motion of punch could all reduce the spring back. The measure of restricting drawing velocity could reduce non-pressure forming spring back about 31% and Trapezoidal motion mode of punch is the most beneficial to reduce spring back.

Deep Drawing of Square-Shaped Sheet Metal Parts, Part 2: Experimental Study

1993 ◽  
Vol 115 (1) ◽  
pp. 110-117 ◽  
Author(s):  
S. A. Majlessi ◽  
D. Lee
Keyword(s):  
Process Parameters ◽  
Deep Drawing ◽  
Process Conditions ◽  
Drawing Process ◽  
Blank Holder Force ◽  
Blank Holder ◽  
Metal Parts ◽  
Sheet Metal Parts ◽  
Punch Load ◽  
Blank Size

The deep drawing process of square and rectangular shells were investigated under different process conditions, and using two different drawing quality steels. The main objective was to identify the significance of some of the process parameters on the outcome of the drawing operation. The process parameters examined were shape and size of blank, the blank-holder force and frictional condition between blank and tooling. The results of this investigation were presented in terms of punch load, through thickness and in-plane strain distributions, formations of flange wrinkles and fracture, and the largest possible blank size that can be drawn successfully. Some of these experimental results were used to verify the validity of a simplified analytical model which was described in the first part of this paper.

Sign in / Sign up

Export Citation Format

Share Document