Structural Optimization of the Telescopic Boom of a Certain Type of Truck-Mounted Crane

2014 ◽  
Vol 548-549 ◽  
pp. 383-388
Author(s):  
Zhi Wei Chen ◽  
Zhe Cui ◽  
Yi Jin Fu ◽  
Wen Ping Cui ◽  
Li Juan Dong ◽  
...  

Parametric finite element model for a commonly used telescopic boom structure of a certain type of truck-mounted crane has been established. Static analysis of the conventional design configuration was performed first. And then an optimization process has been carried out to minimize the total weight of the telescopic structures. The design variables include the geometric shape parameters of the cross-sections and the integrated structural parameters of the telescopic boom. The constraints include the maximum allowable equivalent stresses and the flexure displacements at the tip of the assembled boom structure in both the vertical direction and the circumferential direction of the rotating plane. Compared with the conventional design, the optimization design has achieved a significant weight reduction of up to 24.3%.

2012 ◽  
Vol 430-432 ◽  
pp. 828-833
Author(s):  
Qiu Sheng Ma ◽  
Yi Cai ◽  
Dong Xing Tian

In this paper, based on ANSYS the topology optimization design for high pressure storage tank was studied by the means of the finite element structural analysis and optimization. the finite element model for optimization design was established. The design variables influence factors and rules on the optimization results are summarized. according to the calculation results the optimal design result for tank is determined considering the manufacturing and processing. The calculation results show that the method is effective in optimization design and provide the basis to further design high pressure tank.


2009 ◽  
Vol 419-420 ◽  
pp. 89-92
Author(s):  
Zhuo Yi Yang ◽  
Yong Jie Pang ◽  
Zai Bai Qin

Cylinder shell stiffened by rings is used commonly in submersibles, and structure strength should be verified in the initial design stage considering the thickness of the shell, the number of rings, the shape of ring section and so on. Based on the statistical techniques, a strategy for optimization design of pressure hull is proposed in this paper. Its central idea is that: firstly the design variables are chosen by referring criterion for structure strength, then the samples for analysis are created in the design space; secondly finite element models corresponding to the samples are built and analyzed; thirdly the approximations of these analysis are constructed using these samples and responses obtained by finite element model; finally optimization design result is obtained using response surface model. The result shows that this method that can improve the efficiency and achieve optimal intention has valuable reference information for engineering application.


2011 ◽  
Vol 66-68 ◽  
pp. 1240-1244
Author(s):  
Sheng Yao Gao ◽  
De Shi Wang ◽  
Qi Zheng Zhou

As the most dominative component under stress in an external combustion cam engine, the working condition of piston is very rigor. Once new design type and technical improvement is applied, it is necessary to analysis its thermal load and take secure steps. And the finite element model on each conditions of thermal is calculated, which is used to estimate the temperature field and provide a theoretical basis for further structural strength analysis and optimization design. Choosing analysis results of the piston as reference and taking five structural parameters of the piston as design variables, two objective functions including piston mass and maximal Von Mises stress are respectively considered. The optimum design of the piston is executed and the results indicate that it is feasible to improve temperature field and strength of the piston. These results enrich and develop the research on structural analysis and optimization of spatial engine, which are of guiding significance for analyzing engine strength and related problem in theoretically.


2011 ◽  
Vol 217-218 ◽  
pp. 1781-1788 ◽  
Author(s):  
Jie Fang Xing ◽  
Xiao Yu Ni ◽  
Jie Zhang ◽  
Du Juan Chen

In the imaging process, the deformation of the plate caused by the structure of the drum, finally affecting the quality of the plate, we analyze and optimize the structure of the drum using the finite element method. Selecting the larger three factors affecting the plate deformation as the design variables, and taking minimizing the maximum deformation of the plate as the objective function, we establish the optimization model of the structure of the drum. We use the APDL parametrization language to create the geometric model and finite element model of the drum, and select the contact element to simulate the relationship between the plate and the surface of the drum, and use ANSYS software to optimize the optimization model. It is shown form the result that: the minimum of the maximum deformation of the drum getting from the 8th iteration is 0.0021535mm, significantly reduced compared with the initial value 0.002864mm. At this point, the internal diameter D2 of the drum is 300.04mm, the groove width L2 is 14.323mm, the external diameter of groove height D3 is 338.44mm. It indicates that that the smaller the internal diameter of the drum and the narrower the guide groove on the drum surface are, the smaller the maximum deformation of the plate is, and the guide groove height has little influence on the deformation. The results can be provided as theoretical reference for the design of CTP imaging drum, which has popularization and application value.


2014 ◽  
Vol 621 ◽  
pp. 400-406
Author(s):  
Ming Ming Wang ◽  
Teng Fei Li ◽  
Xin Li ◽  
Cheng Liu ◽  
Hui Xia Liu

White body in the design process needs to meet the needs of a wide range of performance requirement. Adequate stiffness and modal are the basis to ensure the vehicle’s performance of vibration noise. Simultaneously, in order to reduce energy consumption and cost, the lightweight design of the white body has become the mainstream. In this paper, the optimization design is conducted for stiffness and modal of a commercial vehicle’s white body based on the theory of the finite element size sensitivity optimization design. Firstly, build the finite element model of a vehicle’s white body and analyze its stiffness and modal. Some changes were made to the car-body’s partial structure according to the distributing of strain energy achieved from above analysis, which improved the car-body’s dynamic and static performance initially. Secondly, choose panels needed to be optimized by reference to the density of strain energy and panels’ mass. Then, the car-body’s structure was optimized using panels’ thickness as design variables, stiffness and modal frequencies as constrains and minimizing weight of white car-body as objective. After the analysis of the result, modal separation was put forward to improve the quality of this finite element optimization design model. Finally, the car-body’s stiffness and mode nature entirely satisfied the requirements with car-body’s weight decreased.


2013 ◽  
Vol 706-708 ◽  
pp. 1205-1208
Author(s):  
Jia Li ◽  
Xiang Wei Kong ◽  
Lin Li ◽  
Meng Zhao

The mechanical excavator is the essential equipment for open-pit mining. The rotary platform is main bearing part of the excavator, stiffness and strength are directly related to the safety of the excavator. The rotary platform of a mechanical excavator is applied as the research object. The Shell181 and Solid 95 unit are used to establish finite element model based on analyzing the structural characteristics. MPC technology is applied to solve the coupling problem of the shell and the solid element. Taking the total weight of platform as the objective function of optimization, stiffness and strength condition as constraint conditions, the section thickness of the platform main components as the design variables, the structural optimization of the platform has been completed, and the weight decrease by 6.55%. A new way has been explored to make the design of platform structure more economic and reasonable, and improve the design efficiency.


1992 ◽  
Vol 114 (4) ◽  
pp. 428-432 ◽  
Author(s):  
L. Younsheng ◽  
L. Ji

In this paper, sensitivity analysis for a finite element model during shape optimization design for a pressure vessel is discussed. The derivation is emphatically carried out for the derivatives of stiffness matrix and various load ranks with respect to design variables. Because the information resulting from the finite element analysis is fully utilized in this method, the programs are greatly simplified so that it becomes possible to carry out the shape optimization with comparatively more versatility. The conclusion is illustrated by an example.


2011 ◽  
Vol 421 ◽  
pp. 423-426
Author(s):  
Fu Yun Liu ◽  
Ying Sun ◽  
Tian Chao Yu

Planomiller is a milling machine that widely used in processes of large parts. Cistern stents is a component of planomiller supporting the sink. In this paper, topological optimization of Cistern stents is implemented to reduce its weight. Firstly geometry model of Cistern stents is built in SolidWorks, a finite element model of Cistern stents is established. Then loads and boundary conditions are loaded to the finite element model according to engineering practice. Finally density of units is set as the design variables, energy of structural deformation is set as the objective function, Cistern stents can be optimized by optimizing analysis. The compared results show that the proposed optimization design is effective.


2013 ◽  
Vol 345 ◽  
pp. 429-433
Author(s):  
Rui Tian

The use of 3D design software Inventor, established the mechanical structure and the finite element model of laser anti-counterfeit platform focusing mechanism in production manufacturing engineering. Through doing the modal analysis and static analysis of the mechanism, we found the natural frequency and Vibration modes of the structure of focusing mechanism, and proved the mechanism design was reliable and stable to avoid the failure of focusing caused by mechanical resonance and which provided the basis for further optimization design for production manufacturing engineering.


2013 ◽  
Vol 455 ◽  
pp. 544-550
Author(s):  
Chen Quan Zhou ◽  
Ji Yu ◽  
Dan Shen ◽  
Zheng Peng Xia ◽  
Ping Liao

Marine pumps take-off and landing platform is one of the important parts on the dredger, with its high performance, high benefit, make the pump under complex conditions running steadily, work safely and reliably, to ensure that the concentration of desilting. Its finite element model was established by applying the software ANSYS, the static analysis and buckling analysis of the model was carried out, the bench structure was improved according to the results of the analysis, in order to predict the performance of the work at the design stage, and provide theoretical basis for structure optimization design platform.


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