Modeling and Analysis on Influence of Channel Angle and Processing Route in Equal Channel Angular Pressing

2014 ◽  
Vol 592-594 ◽  
pp. 504-510 ◽  
Author(s):  
R. Venkatraman ◽  
S. Raghuraman ◽  
Kumar K.S. Ajay ◽  
R. Balaji ◽  
M. Viswanath
Keyword(s):  
Plastic Deformation ◽  
Severe Plastic Deformation ◽  
Equal Channel Angular Pressing ◽  
Processing Route ◽  
Modeling And Analysis ◽  
Channel Angle ◽  
Angular Pressing ◽  
Fine Grain ◽  
Optimum Channel ◽  
Deform 3D

Equal Channel Angular Pressing is a severe plastic deformation technique to produce Ultra Fine Grain (UFG) microstructure in bulk materials. The strain induced due to the severe plastic deformation depends mainly upon the channel angle and the processing route followed. Various dies with different channel angle are modeled and analyzed through DEFORM 3D. The strain imparted and the load required for different channel angles and different processing routes are determined from the analysis results. The results are compared and the optimum channel angle is determined.

Determination of Mechanical Properties on Aluminium with 5% Copper Powder Metallurgy Route Compacts through Equal Channel Angular Pressing

2015 ◽  
Vol 813-814 ◽  
pp. 161-165
Author(s):  
M. Sadhasivam ◽  
T. Pravin ◽  
S. Raghuraman
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Grain Size ◽  
Severe Plastic Deformation ◽  
Equal Channel Angular Pressing ◽  
High Strength ◽  
Angular Pressing ◽  
Fine Grain ◽  
Plastic Deformation Process

The need for super-plasticity and high strength leads to the development of Severe Plastic Deformation technique. The strength of the material is directly dependent upon the grain size of the material. So, there is a need for producing Ultra-Fine Grain microstructure (UFG). UFG material is the material with very small grain size in the range of sub-micrometre. Application of severe plastic deformation, imparts extremely high strain. Equal channel angular pressing (ECAP) is a severe plastic deformation process in which the metal specimen is pressed through an angular channel of equal cross section. The material is subjected to shear deformation and strain is imparted in the specimen. Geometric parameters such as channel angle and corner angle play a major role in grain refinement. Aluminium (Al) specimens are subjected to undergo severe plastic deformation. Since, the strength of Al is not high, other materials are added in order to enhance its mechanical properties by matrix work hardening. Copper (Cu) along with Al shows increase in its strength and also in hardness. An attempt is made with Aluminium and copper, blended in the ratio 95:5 by weight with the main objective to study the Tensile strength, Hardness and Percentage Elongation properties of the specimen.

scholarly journals Biocomposites Produced from Hardwood Particles by Equal Channel Angular Pressing Without Additives

2019 ◽  
Vol 3 (2) ◽  
pp. 36
Author(s):  
Yu Bai ◽  
Xiaoqing Zhang ◽  
Kenong Xia
Keyword(s):  
Thermal Stability ◽  
Plastic Deformation ◽  
Severe Plastic Deformation ◽  
Equal Channel Angular Pressing ◽  
Crack Formation ◽  
Cell Deformation ◽  
Processing Conditions ◽  
Ongoing Research ◽  
Angular Pressing ◽  
Wood Particles

Equal channel angular pressing (ECAP) has been shown to be a promising method for producing biocomposites from wood particles. However, severe plastic deformation during ECAP would cause considerable cracking when consolidation is carried out without a binder. In this study, the processing conditions were investigated for ECAP of hardwood particles into bulk biocomposites without any additives. Crack formation and wood cell deformation were examined in conjunction with thermal stability and crystallinity of the biocomposites. In comparison with hot pressing without severe shearing, a decrease in crystallinity and severe deformation of wood cells occurred during ECAP. Improved processability and homogeneous deformation would occur at high ECAP temperature (e.g., 210 °C) or low ECAP speed (e.g., 10 mm/min), leading to reduced crack formation in the ECAP-produced biocomposites. Despite its tendency to cause periodic cracking, effective plastic deformation in the regions between cracks was shown to improve interparticle binding. Ongoing research points to the potential achievement of crack-free hardwood (HW) consolidated without a binder, leading to significantly enhanced strength.

Evaluation Grain Homogeneity of Aluminium after ECAP Process by ECAP Geometry Analysis Using Taguchi Method

2013 ◽  
Vol 594-595 ◽  
pp. 896-901
Author(s):  
Aminnudin ◽  
Pratiko ◽  
Anindito Purnowidodo ◽  
Yudy Surya Irawan ◽  
Shigeyuki Haruyama ◽  
...  
Keyword(s):  
Grain Size ◽  
Taguchi Method ◽  
Equal Channel Angular Pressing ◽  
Channel Angle ◽  
Angular Pressing ◽  
Fine Grain ◽  
Ecap Process ◽  
Fillet Radius ◽  
Geometry Analysis

Grain size and homogeneity are influence to aluminium properties, Equal channel angular pressing (ECAP) can produce aluminium with ultra fine grain Size (UFG). The grain size is depends on ECAP Dies geometry (Channel angle Φ, Fillet radius ψ) and friction, taguchi method used to find the optimum dies geometry its can produce smaller grain size and homogeny. Modeling done with channel angels 90, 105 and 120°, fillet radius (inside) 1.5, 5,0 and 10 mm ; fillet radius (outside) 1.5, 5,0 and 10 mm and friction 0, 0,025 and 0,05. Modeling used L9 taguchi matrix, the most homogeny dies is ECAP dies with channel angel 105°, fillet radius (inside) 10 mm ; fillet radius (outside) 0 mm and friction 0,025

Influence of Experimental Environment on the Enhancement of Ultra Fine Grain Structure with Optimum Ductility of Equal Channel Angular Pressed Copper

2014 ◽  
Vol 592-594 ◽  
pp. 410-415
Author(s):  
A.T. Vijayashakthivel ◽  
T.N. Srikantha Dath ◽  
B. Ravishankar
Keyword(s):  
Plastic Deformation ◽  
Severe Plastic Deformation ◽  
Bulk Material ◽  
Grain Structure ◽  
Structural Refinement ◽  
High Deformation ◽  
Die Geometry ◽  
Angular Pressing ◽  
Fine Grain ◽  
Increased Strength

Strengthening the engineering material through Severe Plastic Deformation and associated structural refinement is an established practice. Among the Severe Plastic Deformation process, Equal Channel Angular Pressing (ECAP) assumes a significant place. In this, it is possible to attain even ultra fine grain (UFG) structure through high deformation in bulk material working mode. However ECAPed material suffers lack of ductility, structural inhomogenity and even thermodynamically unstable structure, as evidenced in the published literature on ECAP of copper. The present study on ECAP of commercial purity copper aimed to attain a structure of higher hardness by shedding little ductility is deviated from the past work; in this, commercial quality copper is ECAPed at 3000 C with a die geometry channel angle of 1100 and corner angle of 200 necessitating less local/working stress. During certain number of passes (six passes), the material experiences higher hardness with fair amount of ductility. The material does not exhibit any further strengthening beyond six passes, which is possibly due to dislocations annihilation/recovery. The increased strength and loss of ductility of the material results in degrading the material when it undergoes tenth pass.

Grain Refinement of Vanadium by Low Temperature Severe Plastic Deformation

2010 ◽  
Vol 638-642 ◽  
pp. 1934-1939 ◽  
Author(s):  
Y.B. Chun ◽  
S.H. Ahn ◽  
D.H. Shin ◽  
S.K. Hwang
Keyword(s):  
Plastic Deformation ◽  
Grain Size ◽  
Low Temperature ◽  
Yield Strength ◽  
Severe Plastic Deformation ◽  
Equal Channel Angular Pressing ◽  
Tensile Elongation ◽  
Lamellar Microstructure ◽  
Lamellar Thickness ◽  
Angular Pressing

Recent advances in the severe plastic deformation technique have shown that effective refinement of the microstructure can be achieved in pure metals as well as in alloys. Among the various methods of severe plastic deformation, equal channel angular pressing has been the subject of numerous research works. Since the grain refining effect of this technique appears to reach a peak at a level of approximately 200 nm further microstructural changes are sought—deformation at a cryogenic temperature being one of the candidate routes. In the present study, we opted to combine equal channel angular pressing and low temperature plastic deformation to refine the microstructure of commercially pure V. The starting microstructure consisted of equiaxed grains with an average size of 100 micrometers. This microstructure was refined to a 200 nm thick lamellar microstructure by 8 passes of equal channel angular pressing at 350°C. The lamellar thickness was further reduced to 140 nm upon subsequent cryogenic rolling, which resulted in room temperature yield strength of 768 MPa. In the specimens, recrystallization annealed at 850°C, the grain size reached 1000 nm or larger, and the yield strength obeyed the Hall-Petch relationship with that grain size. The tensile elongation value, which was low and insensitive to the grain size in the as-deformed state, increased significantly up to 43% with the recrystallization annealing.

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