Dimensional Validation of a 3D Digitization System

2015 ◽  
Vol 809-810 ◽  
pp. 878-883
Author(s):  
Francisco Santos ◽  
Elena Sanchez ◽  
Roberto Lopez ◽  
Oscar Martin ◽  
Florin Negoescu ◽  
...  

A three-dimensional measurement system has been set up. The digital models have been obtained using a webcam and structured light. After this, a software for measuring the digital geometries has been applied. In order to validate the digital models, the workpiece has been measured in a Laboratory of Metrology by means of a Coordinate Measuring Machine. While digital models can be obtained from multiple scan system configurations, not all of them get the same degree of accuracy. After analyzing the results, it can be determined the best condition for obtaining the digital model so that discrepancies between measurements and corresponding digital model of the workpiece are minimized. Also, it has been estimated a value of measurement uncertainty for each of the models studied.

2021 ◽  
Vol 11 (10) ◽  
pp. 4612
Author(s):  
KweonSoo Seo ◽  
Sunjai Kim

Purpose: The aim of this study was to present a new method to analyze the three-dimensional accuracy of complete-arch dental impressions and verify the reliability of the method. Additionally, the accuracies of conventional and intraoral digital impressions were compared using the new method. Methods: A master model was fabricated using 14 milled polyetheretherketone cylinders and a maxillary acrylic model. Each cylinder was positioned and named according to its corresponding tooth position. Twenty-five definitive stone casts were fabricated using conventional impressions of the master model. An intraoral scanner was used to scan the master model 25 times to fabricate 25 digital models. A coordinate measuring machine was used to physically probe each cylinder in the master model and definitive casts. An inspection software was used to probe cylinders of digital models. A three-dimensional part coordinate system was defined and used to compute the centroid coordinate of each cylinder. Intraclass correlation coefficient (ICC) was evaluated to examine the reliability of the new method. Independent two sample t-test was performed to compare the trueness and precision of conventional and intraoral digital impressions (α = 0.05). Results: ICC results showed that, the new method had almost perfect reliability for the measurements of the master model, conventional and digital impression. Conventional impression showed more accurate absolute trueness and precision than intraoral digital impression for most of the tooth positions (p < 0.05). Conclusions: The new method was reliable to analyze the three-dimensional deviation of complete-arch impressions. Conventional impression was still more accurate than digital intraoral impression for complete arches.


2013 ◽  
Vol 315 ◽  
pp. 63-67 ◽  
Author(s):  
Muhammad Fahad ◽  
Neil Hopkinson

Rapid prototyping refers to building three dimensional parts in a tool-less, layer by layer manner using the CAD geometry of the part. Additive Manufacturing (AM) is the name given to the application of rapid prototyping technologies to produce functional, end use items. Since AM is relatively new area of manufacturing processes, various processes are being developed and analyzed for their performance (mainly speed and accuracy). This paper deals with the design of a new benchmark part to analyze the flatness of parts produced on High Speed Sintering (HSS) which is a novel Additive Manufacturing process and is currently being developed at Loughborough University. The designed benchmark part comprised of various features such as cubes, holes, cylinders, spheres and cones on a flat base and the build material used for these parts was nylon 12 powder. Flatness and curvature of the base of these parts were measured using a coordinate measuring machine (CMM) and the results are discussed in relation to the operating parameters of the process.The result show changes in the flatness of part with the depth of part in the bed which is attributed to the thermal gradient within the build envelope during build.


2013 ◽  
Vol 670 ◽  
pp. 202-207 ◽  
Author(s):  
Jun Ting Cheng ◽  
C. Zhao ◽  
W.L. Zhao ◽  
W.H. Wu

In the development of a three-dimensional measurement system, binocular stereo matching is the most important and difficult. In the basis of introducing selective principles of matching algorithm, a new stereo matching algorithm for binocular vision is put forward that is named noncoded difference measuring distance. The algorithm effectively grapples with the problem of searching for the coincidence relation of raster and can efficiently and accurately obtain three-dimensional world coordinates of the entities. Experiment results show that this 3D measuring machine can effectively measure the 3D solid profile of free surface. During the evaluation test for accuracy, scan a standard plane. Fit all 3D points in one plane, and then the flatness value of this plane is obtained. The flatness value of the standard plane has been ultimately measured as: ± 0.0462mm, this measuring accuracy can completely satisfy the requirements of rapid prototyping or CNC machining, it as well as achieves the stated accuracy (± 0.05mm).


2021 ◽  
Vol 186 (Supplement_1) ◽  
pp. 659-664
Author(s):  
David A Boone ◽  
Sarah R Chang

ABSTRACT Introduction This research has resulted in a system of sensors and software for effectively adjusting prosthetic alignment with digital numeric control. We called this suite of technologies the Prosthesis Smart Alignment Tool (ProSAT) system. Materials and Methods The ProSAT system has three components: a prosthesis-embedded sensor, an alignment tool, and an Internet-connected alignment expert system application that utilizes machine learning to analyze prosthetic alignment. All components communicate via Bluetooth. Together, they provide for numerically controlled prosthesis alignment adjustment. The ProSAT components help diagnose and guide the correction of very subtle, difficult-to-see imbalances in dynamic gait. The sensor has been cross-validated against kinetic measurement in a gait laboratory, and bench testing was performed to validate the performance of the tool while adjusting a prosthetic socket based on machine learning analyses from the software application. Results The three-dimensional alignment of the prosthetic socket was measured pre- and postadjustment from two fiducial points marked on the anterior surface of the prosthetic socket. A coordinate measuring machine was used to derive an alignment angular offset from vertical for both conditions: pre- and postalignment conditions. Of interest is the difference in the angles between conditions. The ProSAT tool is only controlling the relative change made to the alignment, not an absolute position or orientation. Target alignments were calculated by the machine learning algorithm in the ProSAT software, based on input of kinetic data samples representing the precondition and where a real prosthetic misalignment condition was known a priori. Detected misalignments were converted by the software to a corrective adjustment in the prosthesis alignment being tested. We demonstrated that a user could successfully and quickly achieve target postalignment change within an average of 0.1°. Conclusions The accuracy of a prototype ProSAT system has been validated for controlled alignment changes by a prosthetist. Refinement of the ergonomic form and technical function of the hardware and clinical usability of the mobile software application are currently being completed with benchtop experiments in advance of further human subject testing of alignment efficiency, accuracy, and user experience.


Author(s):  
W. H. ElMaraghy ◽  
Z. Wu ◽  
H. A. ElMaraghy

Abstract This paper focuses on the development of a procedure and algorithms for the systematic comparison of geometric variations of measured features with their specified geometric tolerances. To automate the inspection of mechanical parts, it is necessary to analyze the measurement data captured by coordinate measuring machines (CMM) in order to detect out-of-tolerance conditions. A procedure for determining the geometric tolerances from the measured three dimensional coordinates on the surface of a cylindrical feature is presented. This procedure follows the definitions of the geometric tolerances used in the current Standards, and is capable of determining the value of each geometric tolerance from the composite 3-D data. The developed algorithms adopt the minimum tolerance zone criterion. Nonlinear numerical optimization techniques are used to fit the data to the minimum tolerance zone. Two test cases are given in the paper which demonstrate the successful determination of geometric tolerances from given simulated data.


2015 ◽  
Vol 4 (1) ◽  
pp. 125 ◽  
Author(s):  
Wilma Polini ◽  
Giovanni Moroni

Coordinate Measuring Machine (CMM) inspection planning is an activity performed by well-trained operators, but different measurement techniques, using the same data analysis algorithms yield in different measurement results. This is a well-recognized source of uncertainty in coordinate measurement. A CMM, provided with an automatic inspection planning (CAIP) system, permits to implement more accurate and efficient operating procedures and to fit higher quality assurance standards and tighter production timings.In this paper we present a frame of a CAIP system, able to deal with almost all the decisional stages of CMM inspection. Moreover, original approaches have been developed and presented in inspection feature selection, part set-up, probe configuration, and path planning.


2018 ◽  
Vol 2018 ◽  
pp. 1-10 ◽  
Author(s):  
Hussam Mutwalli ◽  
Michael Braian ◽  
Deyar Mahmood ◽  
Christel Larsson

Aim. To measure the trueness and precision under repeatable conditions for different intraoral scanners (IOSs) when scanning fully edentulous arch with multiple implants. Materials and Methods. Three IOSs and one industrial scanner were used to scan one edentulous master cast containing five implant scan bodies and three spheres. The cast was scanned thirty times with each scanner device. All scans were analyzed in the inspect software, and three-dimensional locations of the implants and the interarch distance between the spheres were measured. The values were compared to measurements made with one coordinate measuring machine (true value). One-way ANOVA was used to calculate the differences between IOSs and in comparison with the true value. Results. Significant differences were found between all IOSs. For the implant measurements, Trios 3 had the lowest trueness (≤114 μm), followed by Trios 3 mono (≤63 μm) and Itero element (≤−41 μm). Trios had the lowest precision (≤135 μm), followed by Itero element (≤101 μm) and Trios 3 mono (≤100 μm). With regard to the interarch distance measurements, Trios 3 had the lowest trueness (≤68 μm), followed by Trios 3 mono (≤45 μm) and Itero element (≤40 μm). Trios 3 had the lowest precision (≤206 μm), followed by Itero element (≤124 μm) and Trios 3 mono (≤111 μm). Conclusion. The results from this in vitro study suggest that precision is low for the tested IOS devices when scanning fully edentulous arches with multiple implants.


Author(s):  
Qingjin Peng ◽  
Hector Sanchez

The reverse design develops new products based on the improvement of existing products. The shape recovery of three-dimensional (3D) objects is the basis of the product reverse design. 3D digitization technology is an important tool for the 3D shape recovery. This paper analyses the current 3D data acquisition technology. The accuracy and performance of the 3D laser scanner is evaluated. A cost-effective approach is proposed to recover 3D shape of objects using a structured-light technique. Details of the proposed method are described. Application examples are presented. The accuracy is evaluated using a coordinate measuring machine.


2010 ◽  
Vol 102-104 ◽  
pp. 189-193
Author(s):  
Ling Yun Jiang ◽  
Zhi Biao Wang

The process of creating a CAD model from an object is mainly made up of two steps: the data collection through digital measurement and the construction of parameterized and revisable model. This paper discusses the measuring process and technical problems of the Coordinate Measuring Machine (CMM) and non-contact sensor. Through comparative analysis, we determine the application scope of those approaches in measuring different dimensions of the same objects considering the time efficiency and tolerance requirement. This paper divide the objects into two categories: freeform feature objects and regular feature objects. As for the freeform feature objects, people could fit wrap-around B-spline surfaces to construct the model. Regular feature objects for mass produce contain machined surfaces which should be precisely measured and modeled. The model of regular feature object should be constructed by three-dimensional modeling software, so that it is parametric and revisable for changing and improving the original design. Sizes and position of important surfaces of the model are acquired from CMM, and those of non-important features are fitted though point cloud processing. Some profile can’t be measured directly from CMM but should be precise, so this paper proposed two methods to construct profile line and analyze error by comparing it with point cloud.


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