High Velocity Nano Alumina Wet Milling in Zirconia and Corundum Mills

2011 ◽  
Vol 83 ◽  
pp. 255-260 ◽  
Author(s):  
Yusoff M.S. Meor ◽  
Paulus Wilfred ◽  
Muslimin Masliana

The paper presents a study on the effect of high energy milling to the crystallite size and lattice strain of α-alumina in zirconia and corundum mills. A Fritsch Pervesette 7 which has a maximum milling speed of 1100 rpm was used for this comparison. Milled samples were analyzed using the X-Ray Diffraction (XRD) technique to calculate for the crystallite size using the Scherrer method while lattice strain was determined by the Tangent method. Scanning electron microscope (SEM) was also used to determine changes in the morphology of the alumina powder sample after the milling process. Zirconia was found to be the better abrasive material and the optimum conditions used to obtain the smallest crystallite size of 51.2 nm are milling speed and time of 1100 rpm and 180 minutes respectively.

2014 ◽  
Vol 802 ◽  
pp. 20-24 ◽  
Author(s):  
Lucas Moreira Ferreira ◽  
Luciano Braga Alkmin ◽  
Érika C.T. Ramos ◽  
Carlos Angelo Nunes ◽  
Alfeu Saraiva Ramos

The milling process of elemental Ti-2Ta-22Si-11B and Ti-6Ta-22Si-11B (at-%) powder mixtures were performed in a planetary Fritsch P-5 ball mill using stainless steel vials (225 mL) and hardened steel balls (19 mm diameter). Ball-to-powder weight ratio of 10:1 and a rotary speed of 300 rpm were adopted, varying the milling time. Wet milling (isopropyl alcohol) for 20 more minutes was used to increase the yield powder in to the vial. Following the Ti-Ta-Si-B powders milled for 600 min were heat-treated at 1100°C for 1 h in order to obtain the equilibrium structures. The milled powders and heat-treated samples were characterized by X-ray diffraction, scanning electron microscopy, and energy dispersive spectrometry. Supersaturated Ti solid solutions were formed during ball milling of Ti-Ta-Si-B powders while that the Ti5Si3 phase was formed after milling for 620 min of the Ta-richer powder mixture only. The particles sizes were initially increased during the initial milling times, and the wet milling provided the yield powder into the vials. A large amount of pores was found in both the sintered samples which presented the formation of the TiSS,(ss-solid solution) Ti6Si2B and TiB.


2010 ◽  
Vol 636-637 ◽  
pp. 177-183
Author(s):  
W.M. de Carvalho ◽  
Uilame Umbelino Gomes ◽  
Carlson P. de Souza ◽  
M. Furukava

The nanocrystallites in a metal matrix composite (MMC) have wide importance in the sintering area. The nanocrystallites have been related with properties such as hardness and density of 316L steel matrixes. The Y2O3 and TaC dispersion in steel crystalline structures affects these properties and the sintering process. This study analyze: the 316L steel, Y2O3 and TaC crystallite size; TaC and Y2O3 dispersion in milled powder composite; MMC nanocrystallite size and micro-strain during milling process of 316L-(CFC) steel and the effects of dispersion in sintered MMC. The alloy was submitted to high energy milling. MMC was characterized by scanning electronic microscopy (SEM) and X-ray diffraction (XRD). The diffraction was analyzed by Rietveld’s refinement method, DBWS 9807 program, and crystallite size and micro-strain were performed using Scherrer’s equation and Williamson-Hall’s method.


2021 ◽  
Vol 15 (3) ◽  
pp. 288-296
Author(s):  
Ana Ana Kaori de Oliveira Ouba ◽  
Adilson Chinelatto ◽  
Edson Grzebielucka ◽  
Kethlinn Ramos ◽  
Janaina Borcezi ◽  
...  

Precursor powders for BaCe0.2Zr0.7Y0.1O3-?(BCZY27) ceramics were synthesized by a modified Pechinimethod and calcined at 900?C for 12 h. The calcined BCZY27 powders were milled in eccentric and in high energy mill with the addition of 2 and 4mol% ZnO as sintering aid. The effects of milling and sintering aids on the sinterability and electrical conductivity were studied. The linear shrinkage in thermomechanical analyses started at 1050?C for the BCZY27 with 4mol% ZnO processed in eccentric mill. Theoretical density above of 90%TD was obtained for the BCZY27 milled with 4mol% ZnO and sintered at 1400?C for 4h. X-ray diffraction analysis of the BCZY27 ceramics sintered at 1400?C confirmed the presence of BaCe0.2Zr0.7Y0.1O3-? and Y0.4Ce0.6O1.8 phases. The incorporation of Zn into perovskite lattice leads to the secondary phase formation. SEM and EDS analyses confirmed the presence of Y0.4Ce0.6O1.8 phase. The sintering was assisted by BaO-ZnO eutectic, which was reflected by the increase of activation energy values for grain boundary conduction. The milling processing did not affect the conductivity properties. The obtained BCZY27 dense sample has conductivity of 7.60 ? 10?3 S/cm at 500?C.


2019 ◽  
Vol 43 (5) ◽  
pp. 1903-1911 ◽  
Author(s):  
Ahmed A. Al-Tabbakh ◽  
Nilgun Karatepe ◽  
Aseel B. Al-Zubaidi ◽  
Aida Benchaabane ◽  
Natheer B. Mahmood

2017 ◽  
Vol 899 ◽  
pp. 19-24
Author(s):  
Lucas Moreira Ferreira ◽  
Stephania Capellari Rezende ◽  
Antonio Augusto Araújo Pinto da Silva ◽  
Gael Yves Poirier ◽  
Gilberto Carvalho Coelho ◽  
...  

The present work reports on the microstructure and oxidation resistance of Ni-25Nb, Ni-20Nb-5Ta and Ni-15Nb-10Ta alloys produced by high-energy ball milling and subsequent sintering. The sintered samples were characterized by optical microscopy, scanning electron microscopy, X-ray diffraction, energy dispersive spectrometry, and static oxidation tests. Homogeneous microstructures of the binary and ternary alloys indicated the major presence of the β-Ni3Nb compound as matrix, which dissolved large amounts of tantalum. Consequently, the β-Ni3Nb peaks moved toward the direction of smaller diffraction angles. Iron contamination lower than 6.7 at.-% was detected by EDS analysis, which were picked-up during the previous ball milling process. After the static oxidation tests (1100°C for 4 h) the sintered Ni-25Nb, Ni-20Nb-5Ta and Ni-15Nb-10Ta alloys presented mass gains of 31.5%, 30.5% and 28.8%, respectively. Despite the higher densification of the Ni-15Nb-10Ta alloy, the results suggested that the tantalum addition contributed to improve the oxidation resistance of the β-Ni3Nb compound.


2012 ◽  
Vol 05 ◽  
pp. 496-501 ◽  
Author(s):  
S. SHEIBANI ◽  
S. HESHMATI-MANESH ◽  
A. ATAIE

In this paper, the influence of toluene as the process control agent (PCA) and pre-milling on the extension of solid solubility of 7 wt.% Cr in Cu by mechanical alloying in a high energy ball mill was investigated. The structural evolution and microstructure were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques, respectively. The solid solution formation at different conditions was analyzed by copper lattice parameter change during the milling process. It was found that both the presence of PCA and pre-milling of Cr powder lead to faster dissolution of Cr . The mean crystallite size was also calculated and showed to be about 10 nm after 80 hours of milling.


2010 ◽  
Vol 2010 ◽  
pp. 1-8 ◽  
Author(s):  
M. Mhadhbi ◽  
M. Khitouni ◽  
L. Escoda ◽  
J. J. Suñol ◽  
M. Dammak

A nanostructured disordered Fe(Al) solid solution was obtained from elemental powders of Fe and Al using a high-energy ball mill. The transformations occurring in the material during milling were studied with the use of X-ray diffraction. In addition lattice microstrain, average crystallite size, dislocation density, and the lattice parameter were determined. Scanning electron microscopy (SEM) was employed to examine the morphology of the samples as a function of milling times. Thermal behaviour of the milled powders was examined by differential scanning calorimetry (DSC). The results, as well as dissimilarity between calorimetric curves of the powders after 2 and 20 h of milling, indicated the formation of a nanostructured Fe(Al) solid solution.


2012 ◽  
Vol 59 (2) ◽  
Author(s):  
Nurulhuda Bashirom ◽  
Nurzatil Ismah Mohd Arif

This paper presents a study on the effect of milling speed on the synthesis of Cu-WC nanocomposites by mechanical alloying (MA). The Cu-WC nanocomposite with nominal composition of 25 vol.% of WC was produced in-situ via MA from elemental powders of copper (Cu), tungsten (W), and graphite (C). These powders were milled in the high-energy “Pulverisette 6” planetary ball mill according to composition Cu-34.90 wt% W-2.28 wt% C. The powders were milled in different milling speed; 400 rpm, 500 rpm, and 600 rpm. The milling process was conducted under argon atmosphere by using a stainless steel vial and 10 mm diameter of stainless steel balls, with ball-to-powder weight ratio (BPR) 10:1. The as-milled powders were characterized by X-Ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). XRD result showed the formation of W2C phase after milling for 400 rpm and as the speed increased, the peak was broadened. No WC phase was detected after milling. Increasing the milling speed resulted in smaller crystallite size of Cu and proven to be in nanosized. Based on SEM result, higher milling speed leads to the refinement of hard W particles in the Cu matrix. Up to the 600 rpm, the unreacted W particles still existed in the matrix showing 20 hours milling time was not sufficient to completely dissolve the W.


2018 ◽  
Vol 791 ◽  
pp. 74-80
Author(s):  
Umira Asyikin Yusop ◽  
Hamimah Abdul Rahman ◽  
Suraya Irdina Abdullah ◽  
Dedikarni Panuh

The ionic conductivity, super conductivity, ferroelectricity, and magnetic resistance of barium strontium cobalt ferrite (BSCF) make it a good solid cathode material. This study aims to investigate the influence of milling process and calcination temperature on the behaviour of nanocomposite cathode BSCF–samarium-doped ceria (SDC). The BSCF–SDC composite powders were mixed using two milling processes, namely, wet milling and dry milling. The composite cathode powders were mixed through wet milling by high-energy ball milling at 550 rpm for 2 hours. For dry milling, the powders were milled at 150 rpm for 30 minutes. The powders then underwent calcination at 900 °C, 950 °C, 1050 °C, and 1150 °C for 2 hours. The composite cathodes were examined on the basis of phase and microstructure through field emission scanning electron microscopy (FESEM) and X-ray diffraction (XRD), respectively. In conclusion, the selection of suitable milling process and calcination temperature is important in eliminating secondary phases in BSCF–SDC composite cathodes and in enhancing their properties.


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