Oxidation Resistance of Double-Layer MoSi2–Borosilicate Glass Coating on Fiber-Reinforced C/SiO2 Aerogel Composite

An MoSi2–borosilicate glass coating with high emissivity and oxidation resistance was prepared on the surface of the fiber-reinforced C/SiO2 aerogel composite by the slurry method combined with the embedding sintering method under the micro-oxygen atmosphere. The microstructure and phase composition of the coatings with different MoSi2 contents before and after static oxidation were investigated. This composite material has both excellent radiating properties and outstanding oxidation resistance. The total emissivity values of the as-prepared coatings are all above 0.8450 in the wavelength of 300∼2,500 nm. Meanwhile, the as-prepared M40 coating also has superior thermal endurance after the isothermal oxidation of 1,200°C for 180 min with only 0.27% weight loss, which contributes to the appropriate viscosity of the binder to relieve thermal stress defects. This material has broad application prospects in thermal protection.

Microstructures and Oxidation Behaviors of Silicide Coated Nb Alloys by Halide Activated Pack Cementation Process

In this study, we tried to improve the oxidation resistance of Nb-12Si (wt%) alloys at 1200 °C or higher through pack cementation coatings. Nb-12Si (wt%) alloys were prepared by arc-melting under Ar atmosphere. When the alloys were coated using pack powder mixtures composed of Si, Al2O3 and NaF, two silicide layers composed of NbSi2 and Nb5Si3 phases were successfully produced on the substrate. The Si-pack coatings were performed with various heat treatment temperatures and time conditions. The microstructures and thickness changes of the coating layers were analyzed to determine the growth behaviors of the coating layer. The growth constant of 8.4 10–9 cm2/sec was obtained with a diffusion growth mode. In addition, in order to examine the resistance of the Si-pack coated alloys, isothermal static oxidation tests were performed at 1200 °C and higher temperatures. As a result, the oxidation resistance of the alloys was determined by protecting the surface of the alloys with silicide oxide layers formed by the silicide coatings. The uncoated specimens exhibited an abnormal weight increase due to the formation of Nb oxide. The coated specimen showed excellent oxidation resistance at 1200 °C for up to 12 hrs, while the previous reports on the same alloy verified oxidation resistance only up to 1100 °C. It appears that the excellent oxidation resistance is closely related to the NbSi2 coating layer thickness. The oxidation behaviors of the coating layers after the oxidation tests were discussed in terms of microstructural and phase analyses.

Interdiffusion Behaviour of NiCoCrAlY Coating and N5 Single Crystal Superalloy

This paper aims at investigating the microstructure and phases evolution of single crystal superalloy/high temperature protective coating during high temperature static oxidation, and exploring the influence of element interdiffusion behaviour on microstructure and phase evolution of the single crystal superalloy substrate. A NiCoCrAlY high-temperature protective coating was deposited on the Ni-based single-crystal superalloy by low-pressure plasma spraying technology. The coated samples were subjected to static oxidation for 200 h at a constant temperature of 1100 °C. Scanning electron microscope, energy dispersive spectrometer and X-ray diffraction were used to characterise the microstructure and phase after interdiffusion between the coating and the substrate at high temperature. The results showed that a dense thermally grown oxide layer was formed on the surface of the NiCoCrAlY coating after oxidation for over 100 h. The only interdiffusion zone was formed after oxidation for 50 h, while both interdiffusion zone and secondary reaction zone could be observed after oxidation for over 100 h. The thickness of interdiffusion zone and secondary reaction zone is increased with the extension of oxidation time, and the grain growth of topological close-packed phase in the secondary reaction zone is found. Al, Cr and Co in the coating diffuse from the coating to the substrate, while Ni and refractory materials like Ta, Mo, Re and W diffuse from the coating to the substrate. The interdiffusion of coating and substrate leads to the instability of γ/γ′ phase in the substrate, which finally results in the formation of W, Re and Cr-rich needle-like topological close-packed phase in the substrate.

Microstructures and Oxidation Behavior According to Nb:Mo Ratio in a Nb–Mo–Si System with Si Pack Cementation Coatings

Research is being conducted on Mo- and Nb-based alloys that are used in the aerospace sector, including those used for advanced gas turbines and aircraft engines. There is a limit to using Mo, which has a high density among refractory metals, and a few studies exist describing the addition of Nb to Mo–silicide alloys. There is a lack of guidance research on the basic Nb:Mo ratio of alloys, and it is necessary to study how to improve oxidation resistance. Therefore, this study aims to improve oxidation resistance by controlling the ratio of Nb and Mo in (Nbx, Moy)Si2 coating layers with Si pack cementation coatings on Nb–Mo alloys. Static oxidation tests were carried out at 1200 °C for 6 h to confirm the oxidation characteristics. As a result, a SiO2 or SiO2 + Nb2O5 ceramic protective layer was formed on the surface. After the oxidation tests, alloys with a Nb content of less than 35 at.% were found to protect the surface. The ratios of Nb and Mo in the Nb–Mo alloy and silicide coating layer were compared, and the improvement of oxidation resistance is discussed in terms of microstructural evolution.

Raman Spectroscopy of Multilayered AlCrN Coating under High Temperature Sliding/Oxidation

The multilayered AlCrN coating physical vapour deposited (PVD) over the stainless steel (SS) substrate was studied. Raman spectroscopy was used to determine the resistance of the coating under high temperature oxidative conditions (25–800 °C). Static oxidation tests of the AlCrN PVD coating mainly leads to the formation of Cr2O3 at temperatures up to 800 °C. The results of the sliding tests indicate the development of oxides layers in the wear tracks on the surface of AlCrN PVD coated samples at the room temperature, which is critically dependant on the sliding speed against Si3N4 counter balls. The maximum reliable sliding speeds against Si3N4 counter balls under applied normal load of 3 N at 20, 300/500 and 800 °C was determined to be 0.486, 0.162 and 0.054 m·s-1, respectively.

Thermal Barrier Coatings on the Base of Samarium Zirconates

The zirconates of rare earth elements, such as Sm2Zr2O7, can be an alternative material for zirconia modified by yttria (8YSZ) usually used as an insulation layer in thermal barrier coatings (TBC) systems. This chapter describes the morphology of feedstock zirconate powder, internal morphology and selected properties of different samarium zirconate TBC systems. These included: composite TBC coatings of Sm2Zr2O7 + 8YSZ type with different ratio of both used to coatings deposition powders (25/75, 50/50 and 75/25) as well as the TBC of double ceramic layer (DCL) type with an 8YSZ internal layer and an outer layer of Sm2Zr2O7 type, and a monolayer TBC based on Sm2Zr2O7. Another presented subject is related to the oxidation resistance of TBC systems during static oxidation test at temperature 1100°C. In this case, the special emphasis was taken on the characterization of thermally grown oxides (TGO) zone thickness where the most important phenomena related with overall live-time of TBC systems usually take place.

Redox Changes in Amateur Race Car Drivers Before and After Racing

Despite the unique opportunity race car driving provides to study exercise in extreme conditions, the sport of racing is under-represented. A better understanding of how racing changes physiological measures combined with driver demographics may help reduce driver risks and expand the field of driver science. This study charted the changes in heart rate, body temperature, blood pressure, static oxidation reduction potential (sORP), and antioxidant capacity in drivers before and after racing (n=23). The interaction between racing and driver characteristics on physiological variables were evaluated. Heart rate, body temperature, and sORP were elevated after racing (P<0.05). Age, cockpit temperature, experience, and speed did not correlate with physiological or oxidative measures (P>0.05). Elevated post-race sORP values were associated with higher pre-race systolic blood pressure and lower antioxidant capacity (P<0.05). We conclude that racing alters the redox response in drivers and that drivers’ pre-race systolic blood pressure and antioxidant capacity can further alter it. A better understanding of the physical and oxidative changes which result from racing may help minimize the unique risks