Biogas Production Using Anaerobic Digestion of Industrial Waste

2016 ◽  
Vol 832 ◽  
pp. 55-62
Author(s):  
Ján Gaduš ◽  
Tomáš Giertl ◽  
Viera Kažimírová

In the paper experiments and theory of biogas production using industrial waste from paper production as a co-substrate are described. The main aim of the experiments was to evaluate the sensitivity and applicability of the biochemical conversion using the anaerobic digestion of the mixed biomass in the pilot fermentor (5 m3), where the mesophillic temperature was maintained. It was in parallel operation with a large scale fermentor (100 m3). The research was carried out at the biogas plant in Kolíňany, which is a demonstration facility of the Slovak University of Agriculture in Nitra. The experiments proved that the waste arising from the paper production can be used in case of its appropriate dosing as an input substrate for biogas production, and thus it can improve the economic balance of the biogas plant.

2021 ◽  
Vol 14 (1) ◽  
Author(s):  
Karol Postawa ◽  
Jerzy Szczygieł ◽  
Marek Kułażyński

Abstract Background Increasing the efficiency of the biogas production process is possible by modifying the technological installations of the biogas plant. In this study, specific solutions based on a mathematical model that lead to favorable results were proposed. Three configurations were considered: classical anaerobic digestion (AD) and its two modifications, two-phase AD (TPAD) and autogenerative high-pressure digestion (AHPD). The model has been validated based on measurements from a biogas plant located in Poland. Afterward, the TPAD and AHPD concepts were numerically tested for the same volume and feeding conditions. Results The TPAD system increased the overall biogas production from 9.06 to 9.59%, depending on the feedstock composition, while the content of methane was slightly lower in the whole production chain. On the other hand, the AHPD provided the best purity of the produced fuel, in which a methane content value of 82.13% was reached. At the same time, the overpressure leads to a decrease of around 7.5% in the volumetric production efficiency. The study indicated that the dilution of maize silage with pig manure, instead of water, can have significant benefits in the selected configurations. The content of pig slurry strengthens the impact of the selected process modifications—in the first case, by increasing the production efficiency, and in the second, by improving the methane content in the biogas. Conclusions The proposed mathematical model of the AD process proved to be a valuable tool for the description and design of biogas plant. The analysis shows that the overall impact of the presented process modifications is mutually opposite. The feedstock composition has a moderate and unsteady impact on the production profile, in the tested modifications. The dilution with pig manure, instead of water, leads to a slightly better efficiency in the classical configuration. For the TPAD process, the trend is very similar, but the AHPD biogas plant indicates a reverse tendency. Overall, the recommendation from this article is to use the AHPD concept if the composition of the biogas is the most important. In the case in which the performance is the most important factor, it is favorable to use the TPAD configuration.


Energies ◽  
2020 ◽  
Vol 13 (15) ◽  
pp. 3761 ◽  
Author(s):  
Abdullah Nsair ◽  
Senem Onen Cinar ◽  
Ayah Alassali ◽  
Hani Abu Qdais ◽  
Kerstin Kuchta

The biogas production technology has improved over the last years for the aim of reducing the costs of the process, increasing the biogas yields, and minimizing the greenhouse gas emissions. To obtain a stable and efficient biogas production, there are several design considerations and operational parameters to be taken into account. Besides, adapting the process to unanticipated conditions can be achieved by adequate monitoring of various operational parameters. This paper reviews the research that has been conducted over the last years. This review paper summarizes the developments in biogas design and operation, while highlighting the main factors that affect the efficiency of the anaerobic digestion process. The study’s outcomes revealed that the optimum operational values of the main parameters may vary from one biogas plant to another. Additionally, the negative conditions that should be avoided while operating a biogas plant were identified.


2006 ◽  
pp. 41-46
Author(s):  
László Sallai ◽  
Tamás Molnár ◽  
Dezső Fodor

In our study we examine the technical facilities of biogas production in the economic environment of a given region. The region can be considered as typical: it has animal farms, a poultry-processing plant with the characteristic problems of environment load and by-product handling. Biogas can be used for energetic purposes, and, in large scale, it can be sold as electric energy. The heat coming from the engine and the generator can be collected in heat exchangers and can be used for preparing hot water and for heating. One third of the gained energy is electric, two thirds are heat. The aim of the local owner and the economic management is to increase the rate of cost-effectiveness in general. We examined the tecnnical and economic conditions of establishing a biogas plant (using data of an existing pigfarm). We planned the biogas plant and calculated the expected investment and operational costs and return.


2011 ◽  
Vol 27 (3) ◽  
pp. 405-414 ◽  
Author(s):  
K. Umetsu ◽  
C. Ying ◽  
S. Kikuchi ◽  
M. Iwasaki ◽  
Y. Takeuchi ◽  
...  

A centralized biogas plant was built in Shikaoi town, Hokkaido, Japan to treat manure from 1320 cattle heads. The biogas plant was designed to operate at a feeding amount of 85.8 t/day, a hydraulic retention time (HRT) of 37 days and at a digester temperature of 38 ?C. In this study, the operational performance of biogas plant, utilization of digested slurry and economic balance were investigated. Since the working conditions of the plant became stable, the biogas production was 2,687 m3/day, 92% of produced biogas was consumed in power generation. Average methane concentration in produced biogas was 57.7%. The hydrogen sulfide (H2S) concentration was decreased to below 140 ppm as a result of bio-desulfurization and dry-desulfurization. The average power generation was 3,737 kwh/day and from that 54% of produced biogas was consumed in the facility operation, while 46% was sold to Power Company. About 20,260 t of digested slurry were applied onto 602 ha grassland and agricultural fields. From the results of the operational performance of the plant and the economic balance evidence, it is evident that the centralized biogas plant has a positive effect on the local economy.


2017 ◽  
Vol 60 (5) ◽  
pp. 1713-1720 ◽  
Author(s):  
Yi Wang ◽  
Wanqin Zhang ◽  
Hongmin Dong ◽  
Zhiping Zhu ◽  
Baoming Li

Abstract. With the rapid growth of large-scale and intensive swine farms have come many ecological and environmental problems associated with the substantially increased and concentrated animal waste production. In this article, a swine manure and flushed slurry to renewable energy management system is present and discussed. This system was installed in a commercial feeder-to-finish swine farm with 18,000 head of swine in Beijing, China, and included two mesophilic upflow solids reactors (USRI and USRII, 500 m3 and 700 m3) and one psychrophilic plug-flow reactor (PFR, 1000 m3). In this study, USRII was monitored throughout a whole year to evaluate the performance of this swine waste to energy system. The biogas plant used mixed solid swine manure and flushed slurry as substrate with a relatively low organic loading rate (OLR) of 0.7 to 1.8 kg volatile solids (VS) m-3 d-1. The hydraulic retention time (HRT) varied from 15 to 22 days depending on the season. Less added water contributed to the longer HRT and more concentrated influent in winter. In winter, the specific methane production (SMP) of the digester was 0.43 m3 CH4 kg-1 VSadded, which was slightly lower than the value reported in Europe (0.45 m3 CH4 kg-1 VSadded) but about 48.3% higher than that in Asia (0.29 m3 CH4 kg-1 VSadded). This indicated that the performance of this USR in winter was stable, with a higher biogas production, and up to 90% of the VS was removed as well. However, the low OLR limited the volumetric methane production rate to only 0.21 to 0.57 m3 m-3 d-1. Keywords: Flushed slurry, Large-scale biogas plant, Monitoring, Performance, Swine manure.


Energies ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 5034
Author(s):  
Wojciech Czekała

One of the anaerobic digestion process products in an agricultural biogas plant is digestate (digested pulp). Large quantities of digestate generated in the process of biogas production all over the world require proper management. Fertilization is the main management of this substrate, so it is essential to look for new alternatives. The work aims to determine and discuss the possibilities of using digestate solid fraction (DSF) for pellets as biofuel production. Pellets from DSF alone and pellets with sawdust, grain straw additives were analyzed. The lower heating value (LHV) based on the dry matter for all analyzed pellets ranged from 19,164 kJ∙kg−1 to 19,879 kJ∙kg−1. The ash content was similar for all four samples and ranged from 3.62% to 5.23%. This value is relatively high, which is related to the degree of fermentation in the anaerobic digestion process. The results showed that the DSF substrate after the anaerobic digestion process still has energy potential. Analyzing those results, it seems that DSF can be a highly valuable substrate for solid biofuels production.


Author(s):  
Andrade Robayo Vicente Ronaldo Ponce Rochina ◽  
Mirian Hortencia Chimbo Guano ◽  
Geomayra Alexandra Carlos Jacome

Biogas is considered as a gaseous tributary of the anaerobic digestion of agro-industrial waste, a boiler, it can be burned in combustion engines to generate electricity and heat through cogeneration. Biodigesters responsible for producing energy with a content of 1 m3 of biogas (60% CH4 and 40% CO2) equivalent to 6 kWh / m3. It undergoes a purification its composition will depend not only on the technology used for the process but also on the treated substrate. Its methane composition varies between 50 and 70% and present between 30 and 40% CO2 and less than 5% hydrogen (H2) and other gases. The calorific value of biogas is associated with the composition of the methane it has. Biogas is a very versatile source of energy, it can be transformed into thermal energy through the use of process eliminating hydrogen sulfide and other contaminants from the membranes, it can be used as fuel, purifying and adding the necessary additives, it can be transformed into biomethane, a compound with characteristics very similar to natural gas. Biogas can be used as an electricity generator or as a heat producer if both sources of energy are generated, we speak of a cogeneration process, the electricity produced by generation can be injected into the electricity grid or consumed by the industry that generates the waste.


2014 ◽  
Vol 6 (2) ◽  
pp. 347-357 ◽  
Author(s):  
K. Iqbal ◽  
T. Aftab ◽  
J. Iqbal ◽  
S. Aslam ◽  
R. Ahmed

Molasses is a significant by-product of sugar industry and can be used as substrate in anaerobic digestion process for biogas production. Molasses was diluted ten time; inoculated by methane producing bacteria, mixed thoroughly in 2 liter batch bioreactor, kept at 370C for 15 days under anaerobic conditions for biogas yield. pH in the process was monitored three times a day. Total solids, volatile solids and COD were measured at alternate days. The gas production was measured by water displacement method. Ten times diluted molasses under anaerobic conditions, in the presence of methane producing bacteria was converted to 6.55 dm3/kg of biogas or 3.93 dm3/kg CH4 and 0.144 kWh electricity.  Keywords: Agro industrial waste; Molasses; Methanogen; Anaerobic digestion; Biogas production. © 2014 JSR Publications. ISSN: 2070-0237 (Print); 2070-0245 (Online). All rights reserved. doi: http://dx.doi.org/10.3329/jsr.v6i2.17320 J. Sci. Res. 6 (2), 347-357 (2014)


2015 ◽  
Vol 787 ◽  
pp. 97-101
Author(s):  
D. Thamilselvan ◽  
K. Arulkumar ◽  
M. Kannan

The present day’sresearch interests on bioenergy have been expanded rapidly due to oil crisis of 1980s. This bio energy should be available in locally and it’spurer than the fossil fuels. The field of bio energyis important for governments, scientists and business people in worldwide because of its available in nature and renewable resource. Todays the most important renewable energy is Biomass. The biological conversion of biomass to methane has become rapidly increasing in present days. All types of organic wastes can be converted to methane. In this study the installed plant is a sintex floating type biogas plant. The cubic capacity of plant is about 1000 liter. The pH range is maintained in the level of 6.8 to 7.5. The fermentation time of the anaerobic digestion for the efficient usage of gas as a fuel is about 30 days. Our biogas plant is used for all types of anaerobic respirating wastes such as cow dung manure, kitchen wastes etc.The input feed of kitchen waste is about 10 kg per day. The output of the biogas yield is about 0.714 m3/kg. The composition of biogas is 50% to 60% of methane and rather than remaining 30% to 40% CO2and small amount of water about 2% to 5%. The performance characteristics of biogas plant are studied in this paper. To evaluate the performance of biogas production and pH variation throughout this study.


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