Elements of digitalization in organization of traceability of poultry processing products

The paper provides data on the systematization of poultry processing products, highlighting the basic and specific principles of assigning products to homogeneous species and groups. The performed analysis made it possible to assign a digital or letter designation to each product classification feature. In the course of the research, the order of presentation of information about the properties of products was determined when compiling the name of the product, as well as in the composition of the alphanumeric code. Schemes for drawing up alphanumeric codes for general food products – slaughter products and processed products of poultry slaughter products – have been developed and presented.

Evaluation of steam-ultrasound decontamination on naturally contaminated broilers through the analysis of Campylobacter, total viable count, and Enterobacteriaceae

Combined steam-ultrasound process was investigated for decontamination of freshly slaughtered broilers. Combined steam-ultrasound was delivered simultaneously through specially designed nozzles. The nozzles were installed inside of a constructed machine that allowed for continuous processing. The aim of this study was to evaluate the decontamination effect of the steam- ultrasound application with a capacity of 10,500 birds/hour on naturally contaminated broilers, using three different skin sampling areas for microbial analysis (back, breast and the neck skin). Microbial analysis of Campylobacter , Enterobacteriaceae and Total Viable Count (TVC), was performed pre- and -post steam-ultrasound treatment. A total of 648 skin samples were analyzed for Campylobacter and a total of 216 samples were analyzed for Enterobacteriaceae and TVC. R esults showed significant (p<0.001) Campylobacter reductions of 0.8 log, 1.1 log and 0.7 log, analyzed from skin samples taken from the back, breast and the neck, respectively. Significant reductions of Enterobacteriaceae (p<0.001) by 1.6 log, 1.9 log and 1.1 log and significant reductions of TVC (p<0.001) by 2.0 log, 2.4 log and 1.3 log were found on back, breasts and neck, respectively. Refrigeration effect on Campylobacter numbers pre- and post- steam-ultrasound treatment and incubation at 4°C for eight days was determined in a small trial with 12 samples. Results showed significant (p<0.01) reductions of 0.9 log analyzed on breast skin samples, and 0.7 log reduction (p<0.05) on neck skin samples. Results in this study showed that significant bacteria reduction was achieved on three different surface areas on broilers at a slaughter-speed of 10,500b/h with temperatures over 80°C. The rapid treatment of less than 1.5s exposure time per bird chamber, makes this technology potentially suitable for modern and fast poultry processing lines.

Acceptability of Artificial Intelligence in Poultry Processing and Classification Efficiencies of Different Classification Models in the Categorisation of Breast Fillet Myopathies

Breast meat from modern fast-growing big birds is affected with myopathies such as woody breast (WB), white striping, and spaghetti meat (SM). The detection and separation of the myopathy-affected meat can be carried out at processing plants using technologies such as bioelectrical impedance analysis (BIA). However, BIA raw data from myopathy-affected breast meat are extremely complicated, especially because of the overlap of these myopathies in individual breast fillets and the human error associated with the assignment of fillet categories. Previous research has shown that traditional statistical techniques such as ANOVA and regression, among others, are insufficient in categorising fillets affected with myopathies by BIA. Therefore, more complex data analysis tools can be used, such as support vector machines (SVMs) and backpropagation neural networks (BPNNs), to classify raw poultry breast myopathies using their BIA patterns, such that the technology can be beneficial for the poultry industry in detecting myopathies. Freshly deboned (3–3.5 h post slaughter) breast fillets (n = 100 × 3 flocks) were analysed by hand palpation for WB (0-normal; 1-mild; 2-moderate; 3-Severe) and SM (presence and absence) categorisation. BIA data (resistance and reactance) were collected on each breast fillet; the algorithm of the equipment calculated protein and fat index. The data were analysed by linear discriminant analysis (LDA), and with SVM and BPNN with 70::30: training::test data set. Compared with the LDA analysis, SVM separated WB with a higher accuracy of 71.04% for normal (data for normal and mild merged), 59.99% for moderate, and 81.48% for severe WB. Compared with SVM, the BPNN training model accurately (100%) separated normal WB fillets with and without SM, demonstrating the ability of BIA to detect SM. Supervised learning algorithms, such as SVM and BPNN, can be combined with BIA and successfully implemented in poultry processing to detect breast fillet myopathies.

Transcriptomic response of Campylobacter jejuni following exposure to acidified sodium chlorite

Chemical decontamination during processing is used in many countries to mitigate the Campylobacter load on chicken meat. Chlorine is a commonly used sanitizer in poultry processing to limit foodborne bacterial pathogens but its efficacy is limited by high bacterial loads and organic material. Acidified sodium chlorite (ASC) is a potential alternative for poultry meat sanitization but little is known about its effects on the cellular response of Campylobacter. In this study, the sensitivity of C. jejuni isolates to ASC was established. RNAseq was performed to characterize the transcriptomic response of C. jejuni following exposure to either chlorine or ASC. Following chlorine exposure, C. jejuni induced an adaptive stress response mechanism. In contrast, exposure to ASC induced higher oxidative damage and cellular death by inhibiting all vital metabolic pathways and upregulating the genes involved in DNA damage and repair. The transcriptional changes in C. jejuni in response to ASC exposure suggest its potential as an effective sanitizer for use in the chicken meat industry.

Multidrug resistant and ESBL producing Salmonella enterica serotype Heidelberg is widespread in a poultry processing facility from Southern Brazil

This study aimed to characterize the Salmonella spp. distribution in a poultry processing facility, and to identify their antibiotic resistance profiles. S. enterica was detected in 146 samples (66.7%), and 125 isolates were identified as S. Heidelberg (n = 123), S. Abony (n = 1) and S. O:4,5 (n = 1). S. Heidelberg isolates were subjected to XbaI macrorestriction and PFGE, resulting in 66 pulsotypes grouped in 4 major clusters and demonstrating the cross contamination and persistence of this serotype in the processing facility. Also, S. enterica selected isolates were subjected to antibiotic resistance characterization, with most being categorized as multidrug resistant (n = 122, 97.6%). The resistance to third generation cephalosporins was particularly high: ceftazidime (n = 84, 67.2%) and cefotaxime and ceftriaxone (n = 91, 72.8%). Production of extended-spectrum beta-lactamases (ESBL) was identified in 24 isolates (19.2%) and ESBL-producing isolates were resistant to at least eight different antibiotics. The study highlighted the occurrence and the distribution of S. Heidelberg in the poultry chain, allowing proper understanding of the ecology of this pathogen in the studied facility. Also, the presence of multidrug resistant S. enterica at high frequencies is a concern due to the potential consequences for public health.

Virulence and antimicrobial resistance profile of non-typhoidal Salmonella enterica serovars recovered from poultry processing environments at wet markets in Dhaka, Bangladesh

The rapid emergence of virulent and multidrug-resistant (MDR) non-typhoidal Salmonella (NTS) enterica serovars are a growing public health concern globally. The present study focused on the assessment of the pathogenicity and antimicrobial resistance (AMR) profiling of NTS enterica serovars isolated from chicken processing environments at wet markets in Dhaka, Bangladesh. A total number of 870 samples consisting of carcass dressing water (CDW), chopping board swabs (CBS), and knife swabs (KS) were collected from 29 wet markets. The prevalence of Salmonella was found to be 20% in CDW, 19.31% in CBS and 17.58% in KS, respectively. Meanwhile, the MDR Salmonella was found to be 72.41%, 73.21% and 68.62% in CDW, CBS, and KS, respectively. All isolates were screened by polymerase chain reaction (PCR) for eight virulence genes, namely invA, agfA, IpfA, hilA, sivH, sefA, sopE, and spvC. The S. Enteritidis and untyped Salmonella isolate harbored all virulence genes while S. Typhimurium isolates carried six virulence genes except sefA and spvC. Phenotypic resistance revealed decreased susceptibility to ciprofloxacin, streptomycin, ampicillin, tetracycline, gentamycin, sulfamethoxazole-trimethoprim, amoxicillin-clavulanic acid and azithromycin. Genotypic resistance showed higher prevalence of plasmid mediated blaTEM followed by tetA, sul1, sul2, sul3, and strA/B genes. Harmonic and symmetrical trend was observed among the phenotypic and genotypic resistance patterns of the isolates. The research findings anticipate that MDR and virulent NTS enterica serovars are prevailing in the wet market environments which can easily enter into the human food chain. There was a resilient and significant correlation existent among the phenotypic and genotypic resistance patterns and virulence genes of Salmonella isolate recovered from carcass dressing water, chopping board swabs, and knife swabs (p < 0.05), respectively.

Treatment of Poultry Slaughterhouse Wastewater with Membrane Technologies: A Review

Poultry slaughterhouses produce a large amount of wastewater, which is usually treated by conventional methods. The traditional techniques face some challenges, especially the incapability of recovering valuable nutrients and reusing the treated water. Therefore, membrane technology has been widely adopted by researchers due to its enormous advantages over conventional methods. Pressure-driven membranes, such as microfiltration (MF), ultrafiltration (UF), nanofiltration (NF), and reverse osmosis (RO), have been studied to purify poultry slaughterhouse wastewater (PSWW) as a standalone process or an integrated process with other procedures. Membrane technology showed excellent performance by providing high efficiency for pollutant removal and the recovery of water and valuable products. It may remove approximately all the pollutants from PSWW and purify the water to the required level for discharge to the environment and even reuse for industrial poultry processing purposes while being economically efficient. This article comprehensively reviews the treatment and reuse of PSWW with MF, UF, NF, and RO. Most valuable nutrients can be recovered by UF, and high-quality water for reuse in poultry processing can be produced by RO from PSWW. The incredible performance of membrane technology indicates that membrane technology is an alternative approach for treating PSWW.

Influence of COVID-19 on the poultry production and environment

Although chickens are not susceptible to SARS-CoV-2, several coronavirus disease outbreaks have been described concerning poultry processing facilities in different countries. The COVID-19 pandemic and the developed strain caused 2nd, 3rd, and recent Indian strain waves of epidemics that have led to unexpected consequences, such as forced reductions in demands for some industries, transportation systems, employment, and businesses due to public confinement. Besides, poultry processing plants' conditions exacerbate the risks due to the proximity on the line, cold, and humidity. Most workers do not have access to paid sick time or adequate health care, and because of the low wages, they have limited reserves to enable them to leave steady employment. In addition, workers in meat and poultry slaughterhouses may be infected through respiratory droplets in the air and/or from touching dirty surfaces or objects such as workstations, break room tables, or tools. Egg prices have increased dramatically during the lockdown as consumers have started to change their behaviors and habits. The COVID pandemic might also substantially impact the international poultry trade over the next several months. This review will focus on the effect of COVID-19 on poultry production, environmental sustainability, and earth systems from different process points of view.