Design Optimization of Flow Mode Magnetorheological Damper

2018 ◽  
Vol 877 ◽  
pp. 403-408 ◽  
Author(s):  
Nileshkumar D. Chauhan ◽  
Dipal Patel
Keyword(s):  
Mr Damper ◽  
Vital Role ◽  
Suspension System ◽  
Magnetorheological Damper ◽  
Flow Mode ◽  
Optimized Design ◽  
Damping Force ◽  
Design And Optimization ◽  
Magnetic Coil ◽  
Femm Software

To control the vibrations with passive suspension system having limitation with constant damping force. By using smart material like magnetorheological fluid, it is possible to control the damping performance of suspension system using current variations in magnetic coil. Applications of this kind of damper are in front loaded washing machine and damper use in driver seat of heavy duty vehicles. Mainly flow mode MR damper is most commonly used damper for these two applications. This paper represents theoretical model and optimized design of flow mode MR damper. For any kind of MR damper design of magnetic coil is play very vital role. So for this paper mainly includes the design of coil and different parameters like number of coil distance between two coil current passing from the coil is consider for design and optimization using FEMM software. This work also includes the theoretical study of MR damper characteristics with force-displacement and force velocity plot with change in piston diameter and fluid gap.

Design Optimization of Squeeze Mode Magnetorheological Damper

2018 ◽  
Vol 877 ◽  
pp. 391-396
Author(s):  
Jitenkumar D. Patel ◽  
Dipal Patel
Keyword(s):  
Vibration Isolation ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Design Parameters ◽  
Flow Mode ◽  
Shear Mode ◽  
Optimized Design ◽  
Engine Mount ◽  
Low Amplitude ◽  
Femm Software

Mostly, magnetorheological damper research is going on flow mode and shear mode type of damper. Less work is carried out by researcher on squeeze mode type of damper. This will give higher force as compare to flow mode and shear mode type of MRF damper at low excitation. So, this kind of damper can be used as vibration isolation for high impact loading at low amplitude application like engine mount. Aim of this paper is optimized design of Squeeze mode damper for low amplitude application by using design of experiment tool. For design of squeeze mode type of MR damper magnetic field distribution is very important study to improve damping performance. Various parameters like length of coil, diameter of squeeze plate, current passing through coil, number of turns, area of coil and MR fluid gap are considered during optimization and optimization is done by using FEMM software It shows that length of coil, Number of turn and area of coil increases damping performance improves. Other design parameters are check out with mathematical model of MR damper with theoretical calculation like effect of frequency of excitation, diameter of squeeze plate, thick ness of squeeze plate and amplitude of excitation.

scholarly journals Parametric Analysis of Magnetorheological Strut for Semiactive Suspension System Using Taguchi Method

2018 ◽  
Vol 8 (4) ◽  
pp. 3218-3222
Author(s):  
R. N. Yerrawar ◽  
R. R. Arakerimath
Keyword(s):  
Ride Comfort ◽  
Process Development ◽  
Mr Damper ◽  
Active Suspension ◽  
Performance Measure ◽  
Suspension System ◽  
Magnetorheological Damper ◽  
Tire Pressure ◽  
Damping Force ◽  
Minimum Number

Magnetorheological (MR) strut is among the leading advanced applications of semi-active suspension systems. The damping force of MR damper is controlled by varying the viscosity of MR fluid. In this work, the viscosity of MR damper varies by changing the current from 0.5A to 0.7A. The design of experiments is taken into account in concert with the product/process development as one completely advanced tool. The parameters used for ride comfort optimization are sprung mass, spring stiffness, tire pressure, current, and cylinder material with two levels of each. Taguchi orthogonal array method is used to select the best results by parameter optimization with a minimum number of test runs. In this paper, from Taguchi L16 array and S/N ratio analysis, it is observed that the cylinder material with Al and CS for damper cylinder is a key parameter for performance measure of semi-active suspension system. From regression analysis, a linear mathematical model is developed for Al and CS as cylinder materials. The interaction of cylinder materials with all four parameters is plotted. The methodology implemented for measurement of acceleration as a ride comfort is as per IS 2631-1997. The more economical model of magnetorheological damper will motivate Indian auto industry to broader applications.

Vibration Control of a Seat Suspension System Using Magnetorheological Damper

2009 ◽  
Author(s):  
H. Metered ◽  
P. Bonello ◽  
S. O. Oyadiji
Keyword(s):  
Control System ◽  
Active Control ◽  
Ride Comfort ◽  
Mr Damper ◽  
Suspension System ◽  
Magnetorheological Damper ◽  
Performance Criteria ◽  
Effective Control ◽  
Damping Force ◽  
Seat Suspension

Seat suspension system is critical to the ride comfort experience of a vehicle’s driver and passengers. The use of a magnetorheological (MR) damper in a seat suspension system has been shown to offer significant benefits in this regard. Most research on seat MR dampers has applied active control strategies to command the MR damper, which is an inherently semi-active device. This paper introduces a more suitable semi-active control strategy for an MR damper used in a seat suspension, enabling more effective control. The proposed control system comprises a system controller that computes the desired damping force using a sliding mode control algorithm, and a neural-based damper controller that provides a direct estimation of the command voltage that is required to track the desired damping force. The seat suspension system is approximated by base-excited single degree of freedom system. The proposed semi-active seat suspension is compared to a passive seat suspension for prescribed base displacements. These inputs are representative of the vibration of the sprung mass of a passive or semi-active quarter-vehicle suspension under bump or random-profile road disturbance. Control performance criteria such as seat travel distance and seat acceleration are evaluated in time and frequency domains, in order to quantify the effectiveness of proposed semi-active control system. The simulated results reveal that the use of semi-active control in the seat suspension provides a significant improvement in ride comfort.

scholarly journals Design and multi-physics optimization of a novel magnetorheological damper with a variable resistance gap

2016 ◽  
Vol 231 (17) ◽  
pp. 3152-3168 ◽  
Author(s):  
Jiajia Zheng ◽  
Yancheng Li ◽  
Jiong Wang
Keyword(s):  
Optimization Problem ◽  
Dynamic Range ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Voltage Source ◽  
Damping Force ◽  
Variable Resistance ◽  
Design Variables ◽  
Electromagnetic Coils ◽  
Vibration Performance

This paper presents the design and multi-physics optimization of a novel multi-coil magnetorheological (MR) damper with a variable resistance gap (VRG-MMD). Enabling four electromagnetic coils (EMs) with individual exciting currents, a simplified magnetic equivalent circuit was presented and the magnetic flux generated by each voltage source passing through each active gap was calculated as vector operations. To design the optimal geometry of the VRG-MMD, the multi-physics optimization problem including electromagnetics and fluid dynamics has been formulated as a multi-objective function with weighting ratios among total damping force, dynamic range, and inductive time constant. Based on the selected design variables (DVs), six cases with different weighting ratios were optimized using Bound Optimization BY Quadratic Approximation (BOBYQA) technique. Finally, the vibration performance of the optimal VRG-MMD subjected to sinusoidal and triangle displacement excitations was compared to that of the typical multi-coil MR damper.

Realization of desired damping characteristics based on an open-loop-controlled magnetorheological damper

2021 ◽  
pp. 107754632110388
Author(s):  
Hongwei Lu ◽  
Zhifei Zhang ◽  
Yansong He ◽  
Zhi Li ◽  
Jujiang Xie ◽  
...  
Keyword(s):  
Control System ◽  
Control Method ◽  
Characteristic Curve ◽  
Mr Damper ◽  
Open Loop ◽  
Low Noise ◽  
Magnetorheological Damper ◽  
Bench Test ◽  
Damping Force ◽  
Damping Characteristics

The realization of the desired damping characteristics based on magnetorheological (MR) dampers is important for semi-active control and useful for the matching process of suspension damper. To reduce the cost of the control system and improve the output accuracy of the desired damping force, this study proposes an open-loop control method featuring an accurate inverse model of the MR damper and a tripolar current driver. The reversible sigmoid model is used to accurately and quickly calculate the desired current. Furthermore, the change characteristic of the desired current is analyzed qualitatively and quantitatively, which shows that the desired current needs to change suddenly to make the actual damping force velocity curve quickly approach the desired one. To meet the demand of the desired current, a tripolar current driver controlled by an improved PI control algorithm is proposed, which is with fast response and low noise. Finally, the bench test verifies that the control system can achieve different desired damping characteristics well, and the inherent error in this process is explained through the gap between the available damping force area and the desired damping characteristic curve and the crossover phenomenon of the dynamic characteristic curves of the MR damper.

scholarly journals Design of a Novel Magnetorheological Damper Adaptable to Low and High Stroke Velocity of Vehicle Suspension System

2020 ◽  
Vol 10 (16) ◽  
pp. 5586
Author(s):  
Bo-Gyu Kim ◽  
Dal-Seong Yoon ◽  
Gi-Woo Kim ◽  
Seung-Bok Choi ◽  
Aditya Suryadi Tan ◽  
...  
Keyword(s):  
Shape Function ◽  
Mr Damper ◽  
Effective Area ◽  
Magnetorheological Damper ◽  
Damping Coefficient ◽  
Vehicle Suspension ◽  
Damping Force ◽  
Piston Velocity ◽  
Suspension Systems ◽  
Vehicle Suspension System

In this study, a new class of magnetorheological (MR) damper, which can realize desired damping force at both low and high speeds of vehicle suspension systems, is proposed and its salient characteristics are shown through computer simulations. Unlike conventional MR dampers, the proposed MR damper has a specific pole shape function and therefore the damping coefficient is changed by varying the effective area of the main orifice. In addition, by controlling the opening or closing the bypass orifice, the drastic change of the damping coefficient is realizable. After briefly describing the operating principle, a mathematical modeling is performed considering the pole shape function which is a key feature of the proposed MR damper. Then, the field-dependent damping force and piston velocity-dependent characteristics are presented followed by an example on how to achieve desired damping force characteristics by changing the damping coefficient and slope breaking point which represents the bilinear damping property.

scholarly journals Design and Multiobjective Optimization of Magnetorheological Damper considering the Consistency of Magnetic Flux Density

2020 ◽  
Vol 2020 ◽  
pp. 1-12 ◽  
Author(s):  
Zhizhen Dong ◽  
Zhimin Feng ◽  
Yuehua Chen ◽  
Kefan Yu ◽  
Gang Zhang
Keyword(s):  
Magnetic Flux ◽  
Multiobjective Optimization ◽  
Flux Density ◽  
Optimization Design ◽  
Dynamic Range ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Magnetic Flux Density ◽  
Damping Force ◽  
Mr Dampers

The consistency of magnetic flux density of damping gap (CMDG) represents the balancing magnetic flux density in each damping gap of magnetorheological (MR) dampers. It can make influences on the performances of MR dampers and the accuracy of relevant objective functions. In order to improve the mechanical performances of the MR damper with a two-stage coil, the function for calculating CMDG needs to be found. By establishing an equivalent magnetic circuit model of the MR damper, the CMDG function is derived. Then, the multiobjective optimization function and the working flow of optimal design are presented by combining the parallel-plate model of the MR damper with the function posed before. Taking the damping force, the dynamic range, the response time, and the CMDG as the optimization objective, and the external geometric dimensions of the SG-MRD60 damper as the bound variable, this paper optimizes the internal geometric dimensions of MR damper by using a NSGA-III algorithm on the PlatEMO platform. The results show that the obtained scheme in Pareto-optimal solutions has existed with better performance than that of SG-MRD60 scheme. According to the results of the finite element analysis, the multiobjective optimization design including the CMDG function can improve the uniformity of magnetic flux density of the MR damper in damping gap, which meets the requirements of manufacture and application.

scholarly journals Study on an Energy-Harvesting Magnetorheological Damper System in Parallel Configuration for Lightweight Battery-Operated Automobiles

Vibration ◽  
2020 ◽  
Vol 3 (3) ◽  
pp. 162-173
Author(s):  
Urvesh Kabariya ◽  
Sagil James
Keyword(s):  
Energy Harvesting ◽  
Vibrational Energy ◽  
Clean Energy ◽  
Suspension System ◽  
Comfort Level ◽  
Magnetorheological Damper ◽  
Damping Force ◽  
Secondary Systems ◽  
Parallel Configuration ◽  
Energy Dissipated

Suspension dampers are extremely critical for modern automobiles for absorbing vibrational energy while in operation. For years now, the viscous passive damper has been dominant. However, there is a constant need to improve and revolutionize the damping technology to adapt to modern road conditions and for better performance. Controlled shock absorbers capable of adapting to uneven road profiles are required to meet this challenge and enhance the passenger comfort level. Among the many types of modern damping solutions, magnetorheological (MR) dampers have gained prominence, considering their damping force control capability, fast adjustable response, and low energy consumption. Advancements in energy-harvesting technologies allow for the regeneration of a portion of energy dissipated in automotive dampers. While the amount of regenerated energy is often insufficient for regular automobiles, it could prove to be vital to support lightweight battery-operated vehicles. In battery-operated vehicles, this regenerated energy can be used for powering several secondary systems, including lighting, heating, air conditioning, and so on. This research focuses on developing a hybrid smart suspension system that combines the MR damping technology along with an electromagnetic induction (EMI)-based energy-harvesting system for applications in lightweight battery-operated vehicles. The research involves the extensive designing, numerical simulation, fabrication, and testing of the proposed smart suspension system. The development of the proposed damping system would help advance the harvesting of clean energy and enhance the performance and affordability of future battery-operated vehicles.

Magnetorheological damper behaviour in accordance with flow mode

2018 ◽  
Vol 84 (2) ◽  
pp. 21101
Author(s):  
Joanes Berasategui ◽  
Ainara Gomez ◽  
Manex Martinez-Agirre ◽  
Maria Jesus Elejabarrieta ◽  
M. Mounir Bou-Ali
Keyword(s):  
Rheological Behaviour ◽  
Mr Damper ◽  
Experimental Tests ◽  
Magnetorheological Damper ◽  
Flow Mode ◽  
Main Design ◽  
Mr Dampers ◽  
Significant Parameter ◽  
Optimal Flow ◽  
Theoretical Results

The objective of this article is to determine the optimal flow mode in an MR damper to maximize its performance. Flow mode is one of the main design issues in an MR damper, as it determines the velocity profile and the pressure drop across the gap. In this research, two MR dampers were designed and manufactured with two flow modes: valve and mixed. The response of these two dampers was compared experimentally. Additionally, the experimental tests were correlated by theoretical results that were obtained considering the rheological behaviour of the MR fluid, the shear stress distribution in the gap, and the damper movement. Interestingly, the obtained results suggest that flow mode is not a significant parameter for determining the behaviour of a MR damper.

Comparative Study of Magnetorheological Damper Models for Force Tracking

2015 ◽  
Author(s):  
Anria Strydom ◽  
Werner Scholtz ◽  
Schalk Els
Keyword(s):  
Computational Efficiency ◽  
Ride Comfort ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Damping Force ◽  
Suspension Systems ◽  
Mr Dampers ◽  
Damping Characteristics ◽  
Force Tracking ◽  
Control Application

Magnetorheological (MR) dampers are controllable semi-active dampers capable of providing a range of continuous damping settings. MR dampers are often incorporated in suspension systems of vehicles where conflicting damping characteristics are required for favorable ride comfort and handling behavior. For control applications the damper controller determines the required damper current in order to track the desired damping force, often by using a suitable MR damper model. In order to utilise the fast switching time capability of MR dampers, a model that can be used to directly calculate damper current is desired. Unfortunately few such models exist and other methods, which often negatively affect the computational efficiency of the model, need to be used when implementing these models. In this paper a selection of MR damper models are developed and evaluated for both accuracy and computational efficiency while tracking a desired damping force. The Kwok model is identified as a suitable candidate for the intended suspension control application.

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