Design Optimization of Squeeze Mode Magnetorheological Damper

2018 ◽  
Vol 877 ◽  
pp. 391-396
Author(s):  
Jitenkumar D. Patel ◽  
Dipal Patel

Mostly, magnetorheological damper research is going on flow mode and shear mode type of damper. Less work is carried out by researcher on squeeze mode type of damper. This will give higher force as compare to flow mode and shear mode type of MRF damper at low excitation. So, this kind of damper can be used as vibration isolation for high impact loading at low amplitude application like engine mount. Aim of this paper is optimized design of Squeeze mode damper for low amplitude application by using design of experiment tool. For design of squeeze mode type of MR damper magnetic field distribution is very important study to improve damping performance. Various parameters like length of coil, diameter of squeeze plate, current passing through coil, number of turns, area of coil and MR fluid gap are considered during optimization and optimization is done by using FEMM software It shows that length of coil, Number of turn and area of coil increases damping performance improves. Other design parameters are check out with mathematical model of MR damper with theoretical calculation like effect of frequency of excitation, diameter of squeeze plate, thick ness of squeeze plate and amplitude of excitation.

2018 ◽  
Vol 877 ◽  
pp. 403-408 ◽  
Author(s):  
Nileshkumar D. Chauhan ◽  
Dipal Patel

To control the vibrations with passive suspension system having limitation with constant damping force. By using smart material like magnetorheological fluid, it is possible to control the damping performance of suspension system using current variations in magnetic coil. Applications of this kind of damper are in front loaded washing machine and damper use in driver seat of heavy duty vehicles. Mainly flow mode MR damper is most commonly used damper for these two applications. This paper represents theoretical model and optimized design of flow mode MR damper. For any kind of MR damper design of magnetic coil is play very vital role. So for this paper mainly includes the design of coil and different parameters like number of coil distance between two coil current passing from the coil is consider for design and optimization using FEMM software. This work also includes the theoretical study of MR damper characteristics with force-displacement and force velocity plot with change in piston diameter and fluid gap.


1999 ◽  
Author(s):  
Neil D. Sims ◽  
Roger Stanway ◽  
Andrew R. Johnson ◽  
J. S. Yang

2018 ◽  
Vol 84 (2) ◽  
pp. 21101
Author(s):  
Joanes Berasategui ◽  
Ainara Gomez ◽  
Manex Martinez-Agirre ◽  
Maria Jesus Elejabarrieta ◽  
M. Mounir Bou-Ali

The objective of this article is to determine the optimal flow mode in an MR damper to maximize its performance. Flow mode is one of the main design issues in an MR damper, as it determines the velocity profile and the pressure drop across the gap. In this research, two MR dampers were designed and manufactured with two flow modes: valve and mixed. The response of these two dampers was compared experimentally. Additionally, the experimental tests were correlated by theoretical results that were obtained considering the rheological behaviour of the MR fluid, the shear stress distribution in the gap, and the damper movement. Interestingly, the obtained results suggest that flow mode is not a significant parameter for determining the behaviour of a MR damper.


2013 ◽  
Vol 543 ◽  
pp. 487-490 ◽  
Author(s):  
Izyan Iryani Mohd Yazid ◽  
Saiful Amri Mazlan ◽  
Hairi Zamzuri ◽  
M.J. Mughni ◽  
S. Chuprat

This paper presents a simulation study of electromagnetic circuit design for a mixed mode Magnetorheological (MR) damper. The magnetic field generated by electromagnetic circuit of the MR damper was simulated using Finite Element Method Magnetics (FEMM) software package. All aspects of geometry parameters were considered and adjusted efficiently in order to obtain the best MR damper performance. Eventually, six different parameters approach were proposed; the selection of materials, the polarity of coils, the diameter of piston, piston rod and core, the shear and squeeze gaps clearance, the piston pole length and the thickness of housing.


Author(s):  
Okan Topcu ◽  
Yigit Tascioglu ◽  
Erhan Ilhan Konukseven

Haptic interfaces require lightweight, small actuators with high force capability and low friction. In this paper, based on the structure of conventional shear mode disc and drum type MR fluid dampers, a lightweight continuous rotary MR damper working in valve mode is designed for haptic interfaces. The proposed design is compared to shear mode disc-type and drum-type designs with similar torque–to–mass ratio via computer simulations. Mathematical models for the resistant torques of both the shear mode and the valve mode are derived. Subsequently, the finite element analysis of electromagnetic circuit calculations was carried out by FEMM software to perform an optimization of the dimensions of the parts such as gap size and thickness. It is shown that the proposed continuous rotary valve mode MR damper is a fine candidate that meets the requirements of haptic interfaces.


Author(s):  
Shuo Wang ◽  
Mohammad Elahinia ◽  
The Nguyen

With the advent of alternative energy and hybrid vehicles come new vibration problems and challenges that require nontraditional solutions. Semi-active vibration isolation devices are preferred to address the problem due to their effectiveness and affordability. A magnetorheological (MR) fluid mount can provide effective vibration isolation for applications such as hybrid vehicles. The MR fluid can produce different levels of damping when exposed to different levels of magnetic field. The fluid can be working in three modes which are the flow mode, shear mode and squeeze mode. A mixed mode MR fluid mount was designed to operate in a combination of the flow mode and the squeeze mode. Each of the working modes and the combined working mode has been studied. The mount’s performance has been verified in simulation and experiments. Based on the simulation and experimental results, it can be seen that the mount can provide a large range of dynamic stiffness. Given this range of dynamic stiffness, a controller has been designed to achieve certain dynamic stiffness at certain frequencies. The experiments are set up to realize the hardware-in-the-loop tests. Results from the experiments show that the mixed mode MR fluid mount is able to achieve desired dynamic stiffness which is directly related to vibration transmissibility.


2012 ◽  
Vol 134 (2) ◽  
Author(s):  
T. M. Nguyen ◽  
C. Ciocanel ◽  
M. H. Elahinia

This paper presents a dual-mode magnetorheological (MR) fluid mount. Combining the fluid’s flow and squeeze modes of operation gives this MR mount a unique possibility for varying dynamic stiffness and damping. Details on the design of the internal structure of the mount and the magnetic circuit are provided. Simulation and experimental results are presented to show the effectiveness of the magnetic circuit. A mathematical model that combines the behavior of the fluid and the elastomeric parts and takes into account the magnetic activation of the fluid is used to gauge the effect of design parameters on the isolation characteristics of the mount. Experimental results show that in the proposed design, the dynamic stiffness of the mount may be varied over a wide range of frequencies making the mount a unique and versatile vibration isolation device for cases where input excitation occurs over a wide range of frequencies.


2018 ◽  
Vol 2018 ◽  
pp. 1-11 ◽  
Author(s):  
Jong-Seok Oh ◽  
Tae-Hoon Lee ◽  
Seung-Bok Choi

A new impact testing system with an integrated magnetorheological (MR) damper is proposed, and its dynamic characteristics are analyzed. The testing system consists of a velocity generator, impact mass, test mass, spring, and MR damper. In order to tune the dual shock-wave profile, a dynamic model was constructed, and the appropriate design parameters of the MR damper were then determined to produce the required damping force. Following this, an impact testing system was constructed to evaluate the design analysis and field-dependent dual shock-wave profiles. The experimental results of impact test showed that the dual shock-wave profile can be altered by changing the intensity of the magnetic field.


2017 ◽  
Vol 24 (15) ◽  
pp. 3434-3453 ◽  
Author(s):  
MJL Boada ◽  
BL Boada ◽  
V Diaz

Semi-active suspensions based on magnetorheological (MR) dampers are receiving significant attention, especially for control of vibration isolation systems. The nonlinear hysteretic behavior of MR dampers can cause serious problems in controlled systems, such as instability and loss of robustness. Most of the developed controllers determine the desired damping forces which should be produced by the MR damper. Nevertheless, the MR damper behavior can only be controlled in terms of the applied current (or voltage). In addition to this, it is necessary to develop an adequate inverse dynamic model in order to calculate the command current (or voltage) for the MR damper to generate the desired forces as close as possible to the optimal ones. Due to MR dampers being highly nonlinear devices, the inverse dynamics model is difficult to obtain. In this paper, a novel inverse MR damper model based on a network inversion is presented to estimate the necessary current (or voltage) such that the desired force is exerted by the MR damper. The proposed inverse model is validated by carrying out experimental tests. In addition, a comparison of simulated tests with other damper controllers is also presented. Results show the effectiveness of the network inversion for inverse modeling of an MR damper. Thus, the proposed inverse model can act as a damper controller to generate the command current (or voltage) to track the desired damping force.


2020 ◽  
Vol 25 (4) ◽  
pp. 504-512
Author(s):  
Robert Pierce ◽  
Sudhir Kaul ◽  
Jacob Friesen ◽  
Thomas Morgan

This paper presents experimental results from the development of a rear suspension system that has been designed for a mountain bike. A magnetorheological (MR) damper is used to balance the need of ride comfort with performance characteristics such as handling and pedaling efficiency by using active control. A preliminary seven degree-of-freedom mathematical model has also been developed for the suspension system. Two control algorithms have been tested in this study: on/off control and proportional control. The rear suspension system has been integrated into an existing bike frame and tested on a shaker table as well as a mountain trail. Shaker table testing demonstrates the effectiveness of the damper. Trail testing indicates that the MR damper-based shock absorber can be used to implement different control algorithms. Test results indicate that the control algorithm can be further investigated to accommodate rider preferences and desired performance characteristics.


Sign in / Sign up

Export Citation Format

Share Document