Application of Metakaoline in Autoclaved Aerated Concrete Technology

2014 ◽  
Vol 1000 ◽  
pp. 174-177 ◽  
Author(s):  
Ondřej Koutný ◽  
Tomáš Opravil ◽  
Jaromír Pořízka
Keyword(s):  
Compressive Strength ◽  
Portland Cement ◽  
Heat Insulation ◽  
Raw Materials ◽  
Mineralogical Composition ◽  
Raw Material ◽  
Concrete Technology ◽  
Autoclaved Aerated Concrete ◽  
Volume Weight ◽  
Aerated Concrete

In these days, autoclaved aerated concrete research points to the utilization of alternative raw materials such as metakaoline. An effort is made to improve the mechanical and related heat-insulation properties of the products without significant change of present technology and price. This work studies the effect of metakaoline, as an alternative raw material to Portland cement, on final properties of autoclaved aerated concrete, especially the effect on the volume weight and compressive strength. Quantitative and qualitative mineralogical composition, especially the presence and the amount of Tobermorite and Xonotlite were observed by XRD and TG-DTA-EGA methods.

Study on Production of Autoclaved Aerated Concrete by Coal Gangue Fly Ash

2013 ◽  
Vol 357-360 ◽  
pp. 949-954
Author(s):  
Ye Zhang ◽  
Peng Xuan Duan ◽  
Bao Sheng Jia ◽  
Lei Li
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Drying Shrinkage ◽  
Coal Gangue ◽  
National Standards ◽  
Raw Material ◽  
Autoclaved Aerated Concrete ◽  
Binder Ratio ◽  
Material Formulation ◽  
Aerated Concrete

In this paper, the low-silicon coal gangue fly ash is used to produce autoclaved aerated concrete. The influences of water binder ratio, coal gangue fly ash content, calcareous content and conditioning agents on the compressive strength of the autoclaved aerated concrete are investigated. Optimal raw material formulation and procedure are determined for the autoclaved aerated concrete. The compressive strength and frost resistance of autoclaved aerated concrete made by the optimal raw material formulation and procedure meet with the requirements of autoclaved aerated concretes of B05 grade, and its thermal conductivity, drying shrinkage reach the requirements of the relevant national standards of China.

Effect of Raw Material Ratios on the Compressive Strength of Chang Jiang Iron Ore Gangues Aerated Concrete Block

2012 ◽  
Vol 573-574 ◽  
pp. 92-98
Author(s):  
Wen Hua Xu ◽  
Hao Zhang ◽  
Wei Jun Ren ◽  
Jin Yi Wu
Keyword(s):  
Compressive Strength ◽  
Aluminum Powder ◽  
Quartz Sand ◽  
Iron Ore ◽  
Raw Materials ◽  
Dry Weight ◽  
Concrete Block ◽  
Raw Material ◽  
Optimum Ratio ◽  
Aerated Concrete

The present study was to investigate the production of aerated concrete block from ChangJiang iron ore gangues. Analyze Quartz Sand, cement, CaO and gangue’s ratio’s influence on the aerated concrete block’s compressive strength, and then determine the optimum ratio. The results shows that gangue, quartz sand, cement, CaO, gypsum, aluminum powder, additive’s optimum ratio is 60.11%，8.26%，15.03%, 14.07%, 2%, 0.06% and 0.07% the dry weight of raw materials. Obtain the strongest compressive strength with the ratio 0.59:1 for water and raw materials. Adding iron gangues into aerated concrete block can turn wastes into treasures, which is originally done by us.

scholarly journals Experimental Studies on Compressive Strength of Aerated Concrete with Varying Percentage of Aluminium Powder

2021 ◽  
Vol 309 ◽  
pp. 01197
Author(s):  
G.V.V. Satyanarayana ◽  
A. Ranjith
Keyword(s):  
Compressive Strength ◽  
Building Materials ◽  
Raw Materials ◽  
Experimental Studies ◽  
Raw Material ◽  
Industrial Growth ◽  
Aluminium Powder ◽  
Aerated Concrete ◽  
Lime Powder ◽  
By Products

Today the disposal of various by-product materials is a concern against the environment, these are producing due to rapid industrial growth in our country. Most of the researchers are focused on the utilization of these by-products in the civil engineering construction industry. By using these by-products, on one hand, will protect the environment and other hands the disposal problem will be solved. Day by day the requirement of building materials increased due to urbanization, due to this more raw materials are required and depleted the natural resources. In this contest, environmental protection is need to protect incremental temperature in nature. To avoid these problems of the modern era, aggregation of these by-products can be used as one of building material and to overcome this situation, Aerated concrete is one of the solutions by reducing the raw material quantity in concrete like sand and cement by introducing air without compromising in the volume. Day to day aerated concrete has become popular due to lightweight and high insulation against temperature and sound. This concrete is using in high raised buildings to reduce the self-weight of building to protect during earthquake situations. In this experimental study mainly performed the compressive strength of aerated concrete with replacement of sand by quarry dust. Also reducing the cement content with replacement of fly ash, GGBS and lime powder at various percentages that is ranging. the performance of aerated concrete was observed more satisfactory when compared with and without replacement of above-saided materials.

scholarly journals LIGHTWEIGHT AGGREGATE AND ASHES SLAG BASED CONCRETE WITH HIGH RESIDUAL FUEL CONTENT

2020 ◽  
Vol 17 (34) ◽  
pp. 678-688
Author(s):  
Maratbek T ZHUGINISSOV ◽  
Zhanar O ZHUMADILOVA
Keyword(s):  
Compressive Strength ◽  
Bulk Density ◽  
Lightweight Concrete ◽  
Raw Materials ◽  
Lightweight Aggregate ◽  
Mineralogical Composition ◽  
Raw Material ◽  
Unburned Fuel ◽  
Surrounding Areas ◽  
Slag Waste

Ashes slag materials in the chemical and mineralogical composition are largely identical to natural mineral raw materials. They are a source of environmental pollution, pose a threat to public health, and a threat to the flora and fauna of the surrounding areas. Ashes slag waste contains a large amount of unburned fuel. In some ashes, the content of unburned fuel can reach 20-40%. In this case, it is advisable to use it as a raw material for the production of artificial porous aggregates. The paper presents the results of studies on the development of lightweight aggregate technology based on ashes slag with a high residual fuel content. To develop the technology of lightweight aggregate, ashes slag was used by Nova Zinc LLP (Karaganda region, Kazakhstan), in which the content of unburned coal is up to 75%. Based on ashes slag, lightweight aggregates were obtained using burning and non-burning technologies. By roasting (burning) technology, aggregates were obtained by burning at a temperature of 1000 and 1100 °C. The aggregates obtained have a bulk density of 395-687 kg/m3 and a compressive strength in the cylinder of 0.5-2.4 MPa. By non-burning technology Portland cement M400 was used as an astringent. After hardening, the aggregates have a bulk density of 400-600 kg/m3 and a 679 compressive strength of 0.65-1.5 MPa in the cylinder. Samples of light concrete with a density of 1200 and 1700 kg/m3, a compressive strength of 80 (B5) and 120 kg/cm2 (B7.5), and thermal conductivity coefficients of 0.43 and 0.67 W/mоС were obtained on the basis of the non-fired light aggregate, respectively. Lightweight aggregate and lightweight concrete in their functional properties meet the requirements of regulatory documents.

scholarly journals Optimizing Mixtures of Alkali Aluminosilicate Cement Based on Ternary By-Products

2021 ◽  
Vol 7 (7) ◽  
pp. 1264-1274
Author(s):  
Hoang Vinh Long
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Portland Cement ◽  
Raw Materials ◽  
Setting Time ◽  
Raw Material ◽  
Optimal Composition ◽  
Granulated Blast Furnace Slag ◽  
Furnace Slag ◽  
By Products

Portland cement is a popular binder but causes many adverse effects on the environment. That is due to the large consumption of raw materials and energy during production while emitting vast amounts of CO2. In recent years, Alkali Aluminosilicate Cement (AAC) has drawn much attention in research and development and promises to become a binder that can replace the traditional cement. In many studies of this binder, the content of the ingredients is often gradually changed to determine the optimal composition. The object of this paper is to optimize the composition of AAC using a combination of three by-products as the primary raw material, including Rush Husk Ash (RHA), Fly Ash (FA), and Ground Granulated Blast-Furnace Slag (GGBS). The investigation was conducted based on the critical parameter SiO2/Al2O3, and the D-optimal design. The FA and the GGBS were industrial product form, while the RHA was ground in a ball mill for 2 hours before mixing. The results show that this type of binder has setting time and soundness to meet standard cement requirements. While comparing to Portland cement, the AAC has a faster setting time, slower development of compressive strength in the early stages but a higher strength at the age of 56 days. According to the highest compressive strength at 28 days and high fly ash content, the optimal composition was RHA of 27.8%, FA of 41.8%, and GGBS of 15.4%, corresponding to the ratio SiO2/Al2O3 of 3.83. In addition, compressive strength at 28 days of the mortar specimens with the optimal binder and the ratio of water/ cement at 0.32 reached 63 MPa. Doi: 10.28991/cej-2021-03091724 Full Text: PDF

Experimental Investigation on Autoclaved Aerated Concrete Using Palladium-Platinum Tailings

2012 ◽  
Vol 217-219 ◽  
pp. 1195-1199
Author(s):  
Ye Zhang ◽  
Peng Xuan Duan ◽  
Bao Sheng Jia ◽  
Fan Zhang
Keyword(s):  
Compressive Strength ◽  
Drying Shrinkage ◽  
National Standards ◽  
Raw Material ◽  
Autoclaved Aerated Concrete ◽  
Binder Ratio ◽  
Material Formulation ◽  
Aerated Concrete ◽  
Water Binder Ratio ◽  
Palladium Platinum

In this paper, the low-silicon palladium-platinum tailing is used to produce autoclaved aerated concrete. The influences of water binder ratio, palladium-platinum tailing content, lime content and conditioning agents on the compressive strength of the autoclaved aerated concrete are investigated. Optimal raw material formulation and procedure are determined for the autoclaved aerated concrete. The compressive strength and frost resistance of autoclaved aerated concrete made by the optimal raw material formulation and procedure meet with the requirements of autoclaved aerated concretes of B06 grade, and its thermal conductivity, drying shrinkage reach the requirements of the relevant national standards of China.

Research on Simulation Test of Coal Similar Material

2013 ◽  
Vol 850-851 ◽  
pp. 847-850 ◽  
Author(s):  
Lin Chao Dai
Keyword(s):  
Compressive Strength ◽  
Raw Materials ◽  
Similarity Theory ◽  
Design Method ◽  
Uniform Design ◽  
Physical And Mechanical Properties ◽  
Raw Material ◽  
Similar Material ◽  
Cement Ratio ◽  
Water Cement Ratio

In order to study the coal and gas outburst similar simulation experiment, coal similar material was made up based on the similarity theory. Based on the previous similar material study, the cement, sand, water, activated carbon and coal powder was selected as the raw material of similar material. Meanwhile similar material matching program with 5 factors and 6 levels was designed by using Uniform Design Method. And the physical and mechanical properties of the similar material compressive strength was measured under different proportions circumstances. The relationship between similar material and the raw materials was analyzed. The results show that choosing different materials can compound different similar materials with different requirements. And the water-cement ratio plays a decisive influence on the compressive strength of similar material. The compressive strength of similar material decreases linearly when the water-cement ratio increases.

scholarly journals PEMANFAATAN LIMBAH FLY ASH DARI PEMBAKARAN BATUBARA PADA PEMBUATAN SEMEN PCC (PORTLAND COMPOSITE CEMENT) DI PT SEMEN XYZ LAMPUNG

2020 ◽  
Vol 4 (2) ◽  
Author(s):  
Dwi Septiyana Sari ◽  
◽  
Susanti Sundari
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Raw Materials ◽  
Testing Machine ◽  
Technical Aspect ◽  
Raw Material ◽  
Physical Test ◽  
Composite Cement ◽  
The Difference ◽  
The Cost

Abstract This study discusses the use of fly ash waste from coal burning on the manufacture of PCC (Portland composite cement) at PT. XYZ Lampung. The purpose of this research is to look at the technical studies and the efficiency of raw materials in the use of fly ash in cement making, in this case PCC cement (Portland Composite Cement). The steps taken in analyzing the data in this study were viewed from a technical aspect by means of a physical test, namely the cement compressive strength test at the age of 3 days, 7 days, and 28 days using the Compression Testing Machine. This test was conducted to see the comparison of the compressive strength of PCC cement using limestone and fly ash as raw materials, then calculate the difference in raw material costs in the year before and after the replacement of limestone with fly ash. The results showed that cement with the addition of fly ash after 3 days, 7 days and 28 days had an increased compressive strength value, which increased 21.69%, 16.07% and 8.05% respectively of the compressive strength of cement using limestone. The use of fly ash as a substitute for limestone has an effect on the cost of raw materials, where the difference between the cost of raw materials in 2019 and the cost of raw materials in 2018 is Rp. 39,440,952,074.

scholarly journals Geochemical And Mineralogical Assessment Of Secondary Gypsum In Al-Najaf, Iraq And Employment As Raw Material For Cement Industry

2021 ◽  
Vol 72 ◽  
pp. 215-222
Author(s):  
Mohanad R.A. Al-Owaidi ◽  
◽  
Mohammed L. Hussein ◽  
Ruaa Issa Muslim ◽  
◽  
...  
Keyword(s):  
Portland Cement ◽  
Raw Materials ◽  
Chemical Properties ◽  
Quality Standard ◽  
Cement Industry ◽  
Raw Material ◽  
Insoluble Residue ◽  
Mineralogical Study ◽  
The Mean ◽  
Industry Success

The Portland cement industry is one of the strategic industries in any country. The basis of an industry success is the availability of raw materials and, the low extraction in addition to transportation costs. The Bahr Al-Najaf region is abundant with limestone rocks but lacks primary gypsum. An investigation had been carried out to identify the source of secondary gypsum as an alternative to primary gypsum. Twelve boreholes were drilled for a depth of 2 m, as the thickness of suitable secondary gypsum layer ranges from 1 to 1.5 m. The mineralogical study revealed the predominance of gypsum followed by quartz and calcite, with an average of 62.9%, 19.6% and 14.35%, respectively. The geochemical analysis revealed that the content of SO3 is appropriate and ranging from 41.92% to 32.89% with an average of 37.73%. The SO3 content is within an acceptable range. The mean abundance of the major oxides of the study area may be arranged as SO3 > CaO> SiO2> MgO> Al2O> Fe2O3. The insoluble residue was at an acceptable rate. The laboratory experiments for milling secondary gypsum with clinker has successfully proven the production of Portland cement that matches the limits of the Iraqi Quality Standard (IQS) No. 5 of 1984. Great care must be taken when using secondary gypsum; secondary gypsum must be mixed well to maintain the chemical properties before blending with clinker and utilizing in the cement mill in the cement plant.

scholarly journals AN EFFECTIVE WAY TO RECYCLE 3D PRINTING CONCRETE SCRAP

2021 ◽  
Vol 4 (2) ◽  
pp. 12-18
Author(s):  
D.A. Tolypin ◽  
N. Tolypina
Keyword(s):  
Compressive Strength ◽  
3D Printing ◽  
Portland Cement ◽  
Quartz Sand ◽  
Raw Materials ◽  
Electricity Consumption ◽  
Cement Matrix ◽  
Fine Aggregate ◽  
Fine Grained ◽  
Control Samples

the article proposes a rational method for processing 3D printing concrete scrap using vibration equipment, which allows obtaining a multicomponent building material with minimal electricity consumption. As a crite-rion for the degree of grinding of concrete scrap, it is proposed to use the specific surface area of the finely dispersed part of concrete scrap, which should correspond to 400-500 m2/kg. The possibility of reusing the resulting product instead of the traditional fine aggregate of quartz sand is shown. It was found that the con-crete scrap without the addition of Portland cement hardens, reaching up to 48% of the compressive strength of the control samples by 28 days. When 10% of the binder CEM I 42.5 N was added to the concrete scrap processing product, the compressive strength of fine-grained concrete increased by 106.6%, and 20% of Portland cement - by 112.2 %, compared to the strength of control samples of a similar composition on tra-ditional quartz sand after 28 days of hardening. It is noted that this is primarily due to the weak contact zone of quartz sand and the cement matrix of concrete. The use of the product of processing concrete scrap al-lows obtaining building composites based on it with the complete exclusion of natural raw materials

Sign in / Sign up

Export Citation Format

Share Document