Oil Source Valve Optimized Design and its Application in Mechanical Loader

2014 ◽  
Vol 1044-1045 ◽  
pp. 930-932
Author(s):  
Yu Ping Wei

The operating system of loader working device is composed of the boom and bucket. It is operated mainly through multi-way valve axis manipulation, this kind of way is force-large, labor-intensive, but is low efficient. So it is necessary to optimize the oil source valve. Using the hydraulic pilot to control loader multi-way valve to optimize in the loader is safe, comfortable, furnished spirit and can achieve variable speed. Working hydraulic system uses a small flow pilot circuit control. The main oil is controlled by high pressure and large flow, and then the operating force of the working device is reduced greatly.

Author(s):  
Mo Fei ◽  
Zhang Youjie

The helium circulator is an important part of HTR-PM. In order to avoid the heat which produced by the helium calculator of HTR-PM cumulating in the motor cavity, the heat should be taked out by the way of forced convection. According to the the spatial structure of channel, we need to design a single stage axial flow compressor here which has the technical characteristics with small power, small flow and high pressure. Let it meet the cooling demand of the specific heat of the motor, and also reduce the power consumption of cooling system itself, so as to improve the overall efficiency of the system. To sum up, in the present study, through the design path of the positive problem, the conventional variable method is used to solve the flow field, that is, the flow field is solved by the velocity and pressure terms, and then the vortex in the flow field is deduced according to the velocity distribution According to the distribution of vorticity in the flow field, it provides the direction for the optimal design of the impeller. In the end, we hope to use this optimized design method to further optimize the blades and runner of the auxiliary impeller of helium circulator for HTR-PM.


2013 ◽  
Vol 303-306 ◽  
pp. 1786-1789 ◽  
Author(s):  
Xiang Lin Liu ◽  
Xiao Feng He ◽  
Long Jun Luo ◽  
Xiao Hui Luo

The use of electromagnetic relief valve with high pressure and large flow rate in hydraulic system is usually easy to bring vibration and noise issues, especially while water or high water based fluid (HWBF) is used as the fluid medium. In this paper, a HWBF electromagnetic relief valve with a cushion valve was presented and its simulation model was built based on AMESim software. Through simulation, it is found that the cushion valve can significantly reduce the peak pressure gradient of the electromagnetic relief valve during unloading process compared with that without a cushion valve. This research provides a new solution for solving the vibration and noise issues of a hydraulic system with electromagnetic relief valve.


Author(s):  
Masahiro Ishida ◽  
Daisaku Sakaguchi ◽  
Hironobu Ueki

An optimization of the inlet ring groove arrangement has been pursued in the present study for obtaining better impeller characteristics and a wider operation range at both small and large flow rates in a high specific speed type centrifugal impeller with inducer. The effects of the shape parameters with respect to the inlet ring groove on the impeller characteristic and the flow incidence were analyzed mainly based on numerical simulations, but also compared to the experimental results. At small flow rates, a significant improvement in the impeller characteristic is achieved due to reduction in the excessive-positive flow incidence by optimizing both location and width of the rear groove near the inducer tip throat. On the other hand, the impeller characteristic is improved at large flow rates by implementing the corner radius at the rear groove edge and by placing another front ring groove in the suction pipe. As a result, by the optimized configuration of the front and rear ring grooves, the unstable flow range of the test impeller can be reduced by about 50% without deterioration of the impeller characteristic even at the 125% flow rate.


Complexity ◽  
2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Hengxuan Luan ◽  
Liyuan Weng ◽  
Ranhui Liu ◽  
Yuanzhong Luan ◽  
Dongmin Li

This paper describes the investigations performed to better understand two-stage rotor speed matching in a contrarotating fan. In addition, this study develops a comprehensive measuring and communication system for a contrarotating fan using ZigBee network. The investigation method is based on three-dimensional RANS simulations; the RANS equations are solved by the numerical method in conjunction with a SST turbulence model. A wireless measurement system using big data method is first designed, and then a comparison is done with experimental measurements to outline the capacity of the numerical method. The results show that when contrarotating fan worked under designed speed, performance of two-stages rotors could not be matched as the designed working condition was deviated. Rotor 1 had huge influences on flow rate characteristics of a contrarotating fan. Rotor 2 was influenced by flow rates significantly. Under large flow rate condition, the power capability of rotor 2 became very weak; under working small flow rate condition, overloading would take place to class II motor. In order to solve the performance mismatch between two stages of CRF under nondesigned working conditions, under small flow rate condition, the priority shall be given to increase of the speed of rotor 1, while the speed of rotor 2 shall be reduced appropriately; under large flow rate condition, the speed of rotor 1 shall be reduced and the speed of rotor 2 shall be increased at the same time.


2018 ◽  
Vol 8 (7) ◽  
pp. 1201 ◽  
Author(s):  
Haigang Ding ◽  
Jiyun Zhao ◽  
Gang Cheng ◽  
Steve Wright ◽  
Yufeng Yao

A new leaking valve-pump parallel control (LVPC) oil hydraulic system is proposed to improve the performance of dynamic response of present variable speed pump control (VSPC) system, which is an oil hydraulic control system with saving energy. In the LVPC, a control valve is operating at leaking status, together with a variable speed pump, to regulate the system flow of hydraulic oil simultaneously. Therefore, the degree of valve control and pump control can be adjusted by regulating the valve-pump weight ratio. The LVPC system design, mathematical model development, system parameter and control performance analysis are carried out systematically followed by an experimental for validation process. Results have shown that after introducing the valve control, the total leakage coefficient increases significantly over a wide range with the operating point and this further increases damping ratios and reduces the velocity stiffness. As the valve-pump weight ratio determines the flow distribution between the valve and the pump and the weight factors of the valve and/or the pump controls determines the response speed of the LVPC system, thus if the weight factors are constrained properly, the LVPC system will eventually have a large synthetic open-loop gain and it will respond faster than the VSPC system. The LVPC will enrich the control schemes of oil hydraulic system and has potential value in application requiring of fast response.


2014 ◽  
Vol 26 ◽  
pp. 51-71 ◽  
Author(s):  
Ergin Kilic ◽  
Melik Dolen ◽  
Hakan Caliskan ◽  
Ahmet Bugra Koku ◽  
Tuna Balkan

Machines ◽  
2022 ◽  
Vol 10 (1) ◽  
pp. 37
Author(s):  
Heng Zhang ◽  
Yaoyao Liao ◽  
Ze Tao ◽  
Zisheng Lian ◽  
Ruihao Zhao

In the field of fully mechanized coal mining equipment, the hydraulic valve used in the hydraulic support is an on/off directional valve. There are many problems caused by the valve such as large pressure shock and discontinuous flow control. Therefore, a novel two-position three-way hydraulic proportional valve suitable for high-pressure and large-flow conditions is proposed to overcome the above problems. The novel valve utilizes a two-stage structure and the displacement follow-up principle is adopted between the pilot stage and the main stage to meet proportional control. In this paper, a simulation model of the novel proportional valve was established after a simplified analysis of the structural principle. Its reliability and the feasibility of the design were verified by the test results under different working conditions. Then, the step response characteristics of the proportional valve under different strokes were predicted and analyzed. Nonlinear characteristics were presented, and the closing time was shorter than the opening time because of the influence of nonlinear flow force. Under different ramp signals, the displacement of the main inlet spool was always approximately equal to the displacement of the pilot stage. Then, the motion relationship between the pilot stage and the main stage was studied, and the influence of the structural parameters on the stability was analyzed.


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