Calculation Methods of Orienter Torque and Drag in Coiled Tubing Drilling

2014 ◽  
Vol 1065-1069 ◽  
pp. 2049-2052
Author(s):  
Liang Hu ◽  
De Li Gao

Hydraulic orienter has been widely used to alter the drilling direction downhole in coiled tubing drilling. A problem is encountered in construction field. When torque and drag of bottom hole assembly (BHA) are over the maximum output torque of orienter, This caused that it difficult to orient. Therefore, we need to calculate the maximum torque and drag in the process of orientation, it can provide a theoretical basis for designing and selecting the hydraulic orienter. Compared with the conventional force analysis, this paper additionally considered the case of zero weight on bit (WOB), the impact of the mud viscous forces and the relationship between dynamic and static friction, so that we can get more precise result of force analysis.

Author(s):  
Jialin Tian ◽  
Xuehua Hu ◽  
Liming Dai ◽  
Lin Yang ◽  
Yi Yang ◽  
...  

This paper presents a new drilling tool with multidirectional and controllable vibrations for enhancing the drilling rate of penetration and reducing the wellbore friction in complex well structure. Based on the structure design, the working mechanism is analyzed in downhole conditions. Then, combined with the impact theory and the drilling process, the theoretical models including the various impact forces are established. Also, to study the downhole performance, the bottom hole assembly dynamics characteristics in new condition are discussed. Moreover, to study the influence of key parameters on the impact force, the parabolic effect of the tool and the rebound of the drill string were considered, and the kinematics and mechanical properties of the new tool under working conditions were calculated. For the importance of the roller as a vibration generator, the displacement trajectory of the roller under different rotating speed and weight on bit was compared and analyzed. The reliable and accuracy of the theoretical model were verified by comparing the calculation results and experimental test results. The results show that the new design can produce a continuous and stable periodic impact. By adjusting the design parameter matching to the working condition, the bottom hole assembly with the new tool can improve the rate of penetration and reduce the wellbore friction or drilling stick-slip with benign vibration. The analysis model can also be used for a similar method or design just by changing the relative parameters. The research and results can provide references for enhancing drilling efficiency and safe production.


2021 ◽  
Author(s):  
Stephen Fleming ◽  
Roberto Ucero ◽  
Yuliya Poltavchenko

Abstract After analyzing the historical data of neighboring wells adjacent to the drilling site, 11 bit trips were required due to the low mechanical performance of the bottom hole assembly elements. This observation is based on maximum circulation hours and low helical bucking values that make it uneconomic to drill the sections with a positive displacement motor drive system. A redesign the bottom hole assembly was proposed to achieve an improved mechanical performance which allowed the section to be drilled with a single assembly. With a focus on increasing the mechanical limitations of the downhole elements, the use of 4 ¾" equipment is considered instead of the 3 ½" standard equipment used in this hole size. One of the biggest challenges was modifying the 4 ¾" positive displacement motor (PDM) to fit into the 5 ½" hole given that the mud motor has a maximum unmodified diameter of 5 ½". Using the force analysis module of a State-of-the-art BHA modelling software suite, multiple iterations were performed to simulate and validate an alternative PDM design and accompanying directional assembly. This new design featured modifications to an existing 4 ¾" PDM deploying a long gauge bit in combination with a fit for purpose measurement while drilling system. After numerous runs using this assembly design, it was found that there was no additional or unexpected wear of the modified Mud Motor components or associated elements of the downhole equipment. These observations act to validate the pre-job engineering force analysis. With the improved mechanical specifications of the 4 ¾" Bottom Hole Assembly (BHA) components, circulating hours were increased from 100 hours to 250+ hours in a stepwise process. This enabled drilling of the entire 5 ½" section with a single BHA, comparing favorably to the legacy approach with an average of eleven bit runs. The modified 4 ¾" PDM coupled with long gauge bit technology enabled a reduction in the oriented to rotate drilling ratio and an associated increase in the overall rate of penetration (ROP). It can be concluded that the substitution of 4 ¾" drilling equipment for 3 ½" in the 5 ½" hole section, increased the drilling efficiency between 30-50% according to field data obtained in Ukraine. The modified 4 ¾" PDM combined with long gauge bit technology has the potential to improve 5 ½" hole drilling performance in other locations. Following a structured planning process using State-of-the-art BHA modelling software suite enabling the evaluation of the significant forces that act in the drilling assembly and so significantly reducing the risks associated with exceeding the original design limits of the assembly. By improving the mechanical performance of the drilling assembly in a 5 ½" hole, new territory for drilling engineers and design engineers is now available to increase the drilling performance in slim wellbores.


Author(s):  
Kenneth Bhalla ◽  
Lixin Gong ◽  
George McKown

A state of the art windows graphical user interface (GUI) program has been developed to predict and design the bottom-hole assembly (BHA) performance for drilling. The techniques and algorithms developed in the program are based upon those developed by Lubinski and Williamson. The BHA program facilitates in conducting parametric studies, and in making field decisions for optimal performance. The input parameters may include: formation class, dip angle, hole size, drill collar size, number of stabilizers, stabilizer spacing. The program takes into consideration bit-formation characteristics and interaction, drill collar sizes, square collars, shock absorbers, MWD tools, reamer tools, directional tools, rotary steerable systems etc. The output may consist of hole curvature (build up or drop rate), hole angle, weight on bit and is presented in drilling semantics. Additionally, the program can perform mechanical analyses and solve for the bending moments and reactions forces. Moreover, the program has the capability to predict the wellpath using a drill ahead algorithm. The program consists of a mathematical model which makes assumptions of 2-D, static, constant hole curvature resulting in a robust computationally efficient tool that produces rapid reliable results in the field.


2021 ◽  
Author(s):  
Pratama Wangsit Bayuartha ◽  
Parluhutan Alvin Sitorus ◽  
Rahmat Sinaga ◽  
Tomi Sugiarto ◽  
Kristoforus Widyas Tokoh ◽  
...  

Abstract As conventional fishing assembly offers a degree of recovery chance, such chance can be increased by utilizing an Oscillating Fishing Tool (OFT). The OFT is a fishing Bottom Hole Assembly (BHA) component that delivers low-magnitude; high-frequency oscillation. The continuous motion that the tool provides complements the impact generated by the fishing jar. This paper reviews the successful case history in Field X, which was in fact the first utilization of OFT for a fishing application in the field. Method of analysis involve comparing fishing sequence without and with the OFT. The OFT was used in Offshore Field X to recover a mechanically stuck 550-meter long Tubing Conveyed Perforating Gun assembly inside 9 5/8" casing that could potentially lead to loss of access into the 6 oil reserves candidate perforation zones. Initially the assembly had been stuck for two days, during which conventional fishing BHA was used to retrieve it to no avail, even after jarring for most of that time. OFT was then incorporated in the final fishing BHA and operated in combination with jarring operation. After around twelve hours of oscillating and jarring, the fish was able to be released from the initial stuck point. When tripping the string out, however, the assembly was stuck at high dog-leg severity area near the surface. At that point, in combination with applying substantial overpull, OFT was utilized further to recover the entire string. Upon fish retrieval, it was evident that post detonation, the TCP gun had swelled into 8.6 inches in diameter. In summary, oscillating and jarring for thirty-six cumulative hours successfully released the swelled TCP gun assembly from the stuck occurrences. In conclusion, the operation showed that the OFT serves as a higher level of fishing tool option that offers a particular excitation mode to the stuck assembly. Stuck assembly in a cased hole presents potential loss of oil reserves. Particularly in offshore application, the situation can also be costly. With reduced chance of recovery as time passes by, operation is hindered from being able to proceed to the next completion phase. The case proved OFT to have played an important role in improving fishing probability of success and should be considered as standard fishing BHA in the future.


2014 ◽  
Vol 6 ◽  
pp. 935159 ◽  
Author(s):  
Feng Guan ◽  
Weiguo Ma ◽  
Yiliu Tu ◽  
Chuanxi Zhou ◽  
Ding Feng ◽  
...  

Coiled tubing drilling has become an important development direction of drilling. The method of combining theoretical calculation with the experimental verification is adopted to analyze the flow of the coiled tubing drilling system. A set of experimental bench is developed, three kinds of curvature ratio of coiled tubing are used, and the frictional pressure losses of coiled tubing and partial pressure drop of each downhole tool are tested. The results of experiments with water agree well with rough pipe calculation model. The pressure losses of coiled tube are obviously larger than that of straight tube, and the value of it is about 11–17%. The larger the curvature ratio is, the more the pressure losses of coiled tubing are. The fluid experiment with the polymer presents obviously the drag reduction effect. Experiment of simulated bottom hole assembly shows that partial pressure drop of bottom hole assembly is large. It has a little effect on the pressure losses of coiled tubing when whole bottom hole assemblies are connected. The research results can be used as the basis for formulating coiled tubing drilling process parameters, which will provide a guide for engineering practice.


Author(s):  
M. F. Al Dushaishi ◽  
R. Nygaard ◽  
E. Hoel ◽  
S. Hellvik ◽  
M. Andersen

Severe drill stem vibrations could leads to excessive damage to the bottom hole assembly causing an increase in nonproductive time. Different drill stem vibrations models are used to predict and avoid resonance regions by optimizing the selection of bottom hole assembly components and operating parameters such as weight on bit, and surface RPM. In addition to avoid the resonance regions, specialized tools have been developed to reduce vibrations. However a complete understanding on how to mitigate vibration and its effect on drilling performance is still lacking. This study investigates the cause of drill stem vibrations, its effect on drilling performance, and the effect of including vibration reductions tools in the bottom hole assembly design in several recent drilled wells in the North Sea. Vibration damping tools used in this study were able to reduce both lateral and torsional drill stem vibration compared to a well with no vibration damping tool. Torsional drill stem vibrations tend to increase through rich sand zones causing an increase in lateral vibrations. The impact drill stem vibrations have on drilling performance was identified through rate of penetration. As lateral vibration intensity increases, instantaneous rate of penetration decreases.


Energies ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 2568 ◽  
Author(s):  
Yingjie Chen ◽  
Jianhong Fu ◽  
Tianshou Ma ◽  
Anping Tong ◽  
Zhaoxue Guo ◽  
...  

Fully rotary drilling is one of many useful technologies used for the exploitation of petroleum and geothermal resources, but fully rotating drill-strings are extremely complicated. Therefore, according to the Hamilton principle, a non-linear coupled bottom hole assembly (BHA)-bit-formation-wellbore model is proposed for BHAs with bent-housing positive displacement motor using the finite element method to investigate the dynamic behavior and steering ability under fully rotary drilling. The impact force, acceleration, axial loading, torque, and dynamic stress were simulated, and factors influencing the dynamic steering forces were investigated. The results indicate that the impact force, acceleration, axial loading, torque, and dynamic stress under fully rotary drilling are much higher than under conventional drilling. The numerical simulation and field test in well B confirmed that the rotation of the drill-string is conducive to the hold-on of the deviation angle. With the increase in the weight-on-bit, bend angle, and stabilizer height, the deflecting force on a drill bit increases. Conversely, with the increase in stabilizer diameter, the deflecting force on the drill bit decreases; the lower the deflecting force, the better the effectiveness of hold-on. With increasing deviation angle, the deflecting force on the drill bit first decreases and then increases. The present model can provide a theoretical basis for wellbore trajectory control and optimization design of BHA.


2014 ◽  
Vol 541-542 ◽  
pp. 1532-1536
Author(s):  
Risyawati Mohd Ismail ◽  
Razli Che Razak ◽  
Halim Mad Lazim

The purpose of this study is to study the impact of manufacturing technology in facilitating lean manufacturers in achieving superior manufacturing performance while operating with by various challenges from external environment. The paper is based on a survey research done on lean manufacturers in Malaysia and their adoption of manufacturing technology to couple the implemented lean system in mitigating challenges. The challenges faced by lean manufacturing firms in many developing countries includes adopting the right technology, using it efficiently and continuously reviewing production technology in order to gain maximum output. Model from this empirical study is expected to contribute towards the enhancement of theory on contingency and its effect on performance. At theoretical level, the study results showed that of manufacturing technology mediate the relationship between environmental factors and performance of lean manufacturers.


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