Environmental Benefits and Energy Efficiency of Superheated Steam as Media in Processing Ultra-Fine Fly Ash Technology

2010 ◽  
Vol 160-162 ◽  
pp. 1558-1563 ◽  
Author(s):  
Hai Lun Xu ◽  
Zi Lin Li
Keyword(s):  
Energy Consumption ◽  
Fly Ash ◽  
Power Plants ◽  
Large Scale ◽  
Superheated Steam ◽  
Low Cost ◽  
Thermal Power ◽  
Environmental Indicators ◽  
Environmental Benefits ◽  
Air Jet

With superheated steam from thermal power plants for medium, the fluidized bed jet mill which had improved vertical turbine classifier was used to study Superheated steam as media in processing ultra-fine fly ash technology. Experiment tested the energy consumption of processing fly ash with superheated steam, which was converted into standard coal compared with the air jet mill technology to prove the environment and energy saving advantages in superheated steam-gas processing ultra-fine fly ash. Experimental results showed that this technology has low energy consumption, high grinding force, and its grinding, grading, collection process is completely in dry method, so this technology is an ideal method for processing ultra-fine fly ash by low-cost and large-scale. At the same time, this paper assessed the environmental benefits of some environmental indicators. Finally, the applications of this technology are summarized.

scholarly journals Influence of the Fly Ash Material Inoculants on the Tensile and Impact Characteristics of the Aluminum AA 5083/7.5SiC Composites

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2452
Author(s):  
Santhosh Nagaraja ◽  
Kempaiah Ujjaini Nagegowda ◽  
Anand Kumar V ◽  
Sagr Alamri ◽  
Asif Afzal ◽  
...  
Keyword(s):  
Fly Ash ◽  
Impact Strength ◽  
Grain Refinement ◽  
Power Plants ◽  
Large Scale ◽  
Thermal Power ◽  
Combustion Process ◽  
Stir Casting ◽  
X Rays ◽  
Impact Characteristics

The choice of suitable inoculants in the grain refinement process and subsequent enhancement of the characteristics of the composites developed is an important materials research topic, having wide scope. In this regard, the present work is aimed at finding the appropriate composition and size of fly ash as inoculants for grain refinement of the aluminum AA 5083 composites. Fly ash particles, which are by products of the combustion process in thermal power plants, contributing to the large-scale pollution and landfills can be effectively utilized as inoculants and interatomic lubricants in the composite matrix–reinforcement subspaces synthesized in the inert atmosphere using ultrasonic assisted stir casting setup. Thus, the work involves the study of the influence of percentage and size of the fly ash dispersions on the tensile and impact strength characteristics of the aluminum AA 5083/7.5SiC composites. The C type of fly ash with the particle size in the series of 40–75 µm, 76–100 µm, and 101–125 µm and weight % in the series of 0.5, 1, 1.5, 2, and 2.5 are selected for the work. The influence of fly ash as distinct material inoculants for the grain refinement has worked out well with the increase in the ultimate tensile strength, yield strength, and impact strength of the composites, with the fly ash as material inoculants up to 2 wt. % beyond which the tensile and impact characteristics decrease due to the micro coring and segregation. This is evident from the microstructural observations for the composite specimens. Moreover, the role of fly ash as material inoculants is distinctly identified with the X-Ray Diffraction (XRD) for the phase and grain growth epitaxy and the Energy Dispersive Spectroscopy (EDS) for analyzing the characteristic X-Rays of the fly ash particles as inoculant agents in the energy spectrum.

scholarly journals Application of Electro kinetic technique to remediate fly ash for its sustainable use

2020 ◽  
Vol 12 (4) ◽  
pp. 682-687
Author(s):  
Shristi Choudhary ◽  
N. Srinivas
Keyword(s):  
Fly Ash ◽  
Coal Combustion ◽  
Power Plants ◽  
Low Cost ◽  
Thermal Power ◽  
Sustainable Use ◽  
Voltage Gradient ◽  
Ph Values ◽  
Cost Treatment ◽  
Remediation Process

Fly ash is a by-product of coal combustion in thermal power plants which is classified as hazardous waste and a serious threat to environment. The study was conducted to determine the potential and examine the efficacy of electro kinetic technique (EKT) using variables like pH, total dissolved solids (TDS), e concentration of chlorides (Cl-), sodium (Na+),magnesium (Mg2+), potassium (K+), ammonia (NH3+) and calcium (Ca2+) on fly ash as a low-cost treatment for enhancing the use of fly ash in a more sustainable manner. The probability of removing heavy metals and chlorides from fly ash suspended in water using electro dialysis was studied as they are highly dependent on pH and conductivity of the fly ash. The voltage gradient and duration indicated significant effect in the change of pH values showing a range from 4.6 to 7.7 at cathode and anode respectively, while the Total dissolves solids (TDS) varying from 72.33±5.6 to 146±5.4 showed the enhanced availability of ions post electro dialysis. In terms of chlorides, Cl- the content was observed to be 265.06 mg/l which was high enough to cause corrosion problems in later stages of reuse of fly ash. The concentration of cations like Na+, K+, NH3+, Mg2+, Ca2+ were observed to be notably influenced by the duration of study and pH in electro dialysis. The experimental results of the study showed that the proposed technique based on the fundamentals of electro kinetics and dialysis could efficiently improve the remediation process which would remove metals by converting them to available form in fly ash.

The removal of As(V) ions by lime-modified fly ash and reuse of the exhausted adsorbent as an additive for construction material

2020 ◽  
Author(s):  
Milica Karanac ◽  
Maja Đolić ◽  
Vladimir Pavićević ◽  
Aleksandar Marinković
Keyword(s):  
Fly Ash ◽  
Power Plants ◽  
Low Cost ◽  
Construction Material ◽  
Thermal Power ◽  
Construction Materials ◽  
Practical Applications ◽  
The Impact ◽  
By Products ◽  
Modified Fly Ash

<p>Coal thermal power plants (TPP) actively generate numerous solid combustion by-products, including fly ash and bottom ash. These TPP by-products have already found use in a variety of civil engineering applications, such as a substitute for sand and gravel in structures, as well as a binding component in certain types of cement (generally, concrete and masonry). Furthermore, such by-products have become a subject of increasing interest in environmental engineering as a low-cost and effective adsorbent for the removal of organic pollutants and heavy metals from wastewaters.</p><p>In order to minimize the impact of material cost, novel solutions for the development of a high capacity and long-term adsorbent have provided a high performance adsorbent for practical applications. This study is focused on the use of modified fly ash (MFA) activated by lime (Ca(OH)<sub>2</sub>) as an effective and low-cost adsorbent for the removal of As(V) ions. The adsorption capacity of the MFA adsorbent was found to be 35.40 mg g<sup>-1</sup>, while the kinetic and thermodynamic parameters indicated a spontaneous and endothermic process. Due to the low desorption potential of the exhausted adsorbent (MFA/As(V), their effective further material reuse was established to be feasible. The reuse of the exhausted adsorbent was obtained through pozzolanic MFA particles and Ca(OH)<sub>2, </sub>thereby formulating a construction material of a cementitious calcium-silicate hydrate. The toxicity leaching test (TCLP) and mechanical properties of the new construction material containing exhausted MFA (CM-MFA/As(V)) confirm its safe use in the laboratory as well as its semi-industrial application.</p><p>The specific objectives of this study have been: (i) to improve the adsorption performance of the MFA; (ii) to evaluate the material’s equilibrium, as well as the process’ kinetic and thermodynamic aspects, including  estimating its limiting step; and (iii) to investigate the possible reuse of the exhausted adsorbent in the production of construction materials. The kinetic data were successfully fitted by a pseudo-second-order equation and the Weber-Morris model. The metal-desorption experiments performed on the exhausted FA and MFA indicate a low recovery of the selected pollutants.</p><p>The major outcome of this study, indicates that double-valorization of fly ash opens new directions for waste management toward reuse in effective practical applications; i.e., for actual water –purification systems, as well as in the production of construction material.</p>

scholarly journals Study on the Preparation and Properties of Talcum-Fly Ash Based Ceramic Membrane Supports

Membranes ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 207
Author(s):  
Chao Cheng ◽  
Hongming Fu ◽  
Jun Wu ◽  
Heng Zhang ◽  
Haiping Chen
Keyword(s):  
Fly Ash ◽  
Flue Gas ◽  
Power Plants ◽  
Ceramic Membrane ◽  
Low Cost ◽  
Thermal Power ◽  
Water Flux ◽  
Ceramic Membranes ◽  
Operating Conditions ◽  
Water Recovery

Ceramic membrane method for moisture recovery from flue gas of thermal power plants is of considerable interest due to its excellent selection performance and corrosion resistance. However, manufacturing costs of commercial ceramic membranes are still relatively expensive, which promotes the development of new methods for preparing low-cost ceramic membranes. In this study, a method for the preparation of porous ceramic membrane supports is proposed. Low-cost fly ash from power plants is the main material of the membrane supports, and talcum is the additive. The fabrication process of the ceramic membrane supports is described in detail. The properties of the supports were fully characterized, including surface morphology, phase composition, pore diameter distribution, and porosity. The mechanical strength of the supports was measured. The obtained ceramic membrane supports displays a pore size of about 5 μm and porosity of 37.8%. Furthermore, the water recovery performance of the supports under different operating conditions was experimentally studied. The experimental results show that the recovered water flux varies with operating conditions. In the study, the maximum recovered water flux reaches 5.22 kg/(m2·h). The findings provide a guidance for the ceramic membrane supports application of water recovery from flue gas.

A Review on Utilization of Fly- Ash and Pond-Ash as a Partial Replacement of Cement in Concrete Mix Design

2018 ◽  
pp. 413-418
Author(s):  
Harshkumar Patel ◽  
Yogesh Patel
Keyword(s):  
Fly Ash ◽  
Electricity Generation ◽  
Power Plants ◽  
Renewable Energy Sources ◽  
Thermal Power ◽  
Strength Test ◽  
Partial Replacement ◽  
Pond Ash ◽  
Research Activities ◽  
Ash Disposal

Now-a-days energy planners are aiming to increase the use of renewable energy sources and nuclear to meet the electricity generation. But till now coal-based power plants are the major source of electricity generation. Disadvantages of coal-based thermal power plants is disposal problem of fly ash and pond ash. It was earlier considered as a total waste and environmental hazard thus its use was limited, but now its useful properties have been known as raw material for various application in construction field. Fly ash from the thermal plants is available in large quantities in fine and coarse form. Fine fly ash is used in construction industry in some amount and coarse fly ash is subsequently disposed over land in slurry forms. In India around 180 MT fly is produced and only around 45% of that is being utilized in different sectors. Balance fly ash is being disposed over land. It needs one acre of land for ash disposal to produce 1MW electricity from coal. Fly ash and pond ash utilization helps to reduce the consumption of natural resources. The fly ash became available in coal based thermal power station in the year 1930 in USA. For its gainful utilization, scientist started research activities and in the year 1937, R.E. Davis and his associates at university of California published research details on use of fly ash in cement concrete. This research had laid foundation for its specification, testing & usages. This study reports the potential use of pond-ash and fly-ash as cement in concrete mixes. In this present study of concrete produced using fly ash, pond ash and OPC 53 grade will be carried. An attempt will be made to investigate characteristics of OPC concrete with combined fly ash and pond ash mixed concrete for Compressive Strength test, Split Tensile Strength test, Flexural Strength test and Durability tests. This paper deals with the review of literature for fly-ash and pond-ash as partial replacement of cement in concrete.

scholarly journals Preparation of Synthetic Zeolites from Coal Fly Ash by Hydrothermal Synthesis

Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1267
Author(s):  
David Längauer ◽  
Vladimír Čablík ◽  
Slavomír Hredzák ◽  
Anton Zubrik ◽  
Marek Matik ◽  
...  
Keyword(s):  
Fly Ash ◽  
Coal Combustion ◽  
Power Plants ◽  
Coal Fly Ash ◽  
Thermal Power ◽  
Product Analysis ◽  
Coal Combustion Products ◽  
X Ray ◽  
Wide Range ◽  
Silica Alumina

Large amounts of coal combustion products (as solid products of thermal power plants) with different chemical and physical properties cause serious environmental problems. Even though coal fly ash is a coal combustion product, it has a wide range of applications (e.g., in construction, metallurgy, chemical production, reclamation etc.). One of its potential uses is in zeolitization to obtain a higher added value of the product. The aim of this paper is to produce a material with sufficient textural properties used, for example, for environmental purposes (an adsorbent) and/or storage material. In practice, the coal fly ash (No. 1 and No. 2) from Czech power plants was firstly characterized in detail (X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy with energy dispersive X-ray analysis (SEM-EDX), particle size measurement, and textural analysis), and then it was hydrothermally treated to synthetize zeolites. Different concentrations of NaOH, LiCl, Al2O3, and aqueous glass; different temperature effects (90–120 °C); and different process lengths (6–48 h) were studied. Furthermore, most of the experiments were supplemented with a crystallization phase that was run for 16 h at 50 °C. After qualitative product analysis (SEM-EDX, XRD, and textural analytics), quantitative XRD evaluation with an internal standard was used for zeolitization process evaluation. Sodalite (SOD), phillipsite (PHI), chabazite (CHA), faujasite-Na (FAU-Na), and faujasite-Ca (FAU-Ca) were obtained as the zeolite phases. The content of these zeolite phases ranged from 2.09 to 43.79%. The best conditions for the zeolite phase formation were as follows: 4 M NaOH, 4 mL 10% LiCl, liquid/solid ratio of 30:1, silica/alumina ratio change from 2:1 to 1:1, temperature of 120 °C, process time of 24 h, and a crystallization phase for 16 h at 50 °C.

scholarly journals Assessment of Characteristics of Acid Mine Drainage Treated with Fly Ash

2021 ◽  
Vol 11 (9) ◽  
pp. 3910
Author(s):  
Saba Shirin ◽  
Aarif Jamal ◽  
Christina Emmanouil ◽  
Akhilesh Kumar Yadav
Keyword(s):  
Fly Ash ◽  
Acid Mine Drainage ◽  
Power Plants ◽  
Mine Drainage ◽  
Thermal Power ◽  
Mineralogical Characterization ◽  
Acid Mine ◽  
Before And After ◽  
Abandoned Coal Mines

Acid mine drainage (AMD) occurs naturally in abandoned coal mines, and it contains hazardous toxic elements in varying concentrations. In the present research, AMD samples collected from an abandoned mine were treated with fly ash samples from four thermal power plants in Singrauli Coalfield in the proximate area, at optimized concentrations. The AMD samples were analyzed for physicochemical parameters and metal content before and after fly ash treatment. Morphological, geochemical and mineralogical characterization of the fly ash was performed using SEM, XRF and XRD. This laboratory-scale investigation indicated that fly ash had appreciable neutralization potential, increasing AMD pH and decreasing elemental and sulfate concentrations. Therefore, fly ash may be effectively used for AMD neutralization, and its suitability for the management of coalfield AMD pits should be assessed further.

scholarly journals Effect of Lignite Fly Ash on the Growth and Reproduction of Earthworm Eisenia fetida

2009 ◽  
Vol 6 (2) ◽  
pp. 511-517 ◽  
Author(s):  
S. Sarojini ◽  
S. Ananthakrishnasamy ◽  
G. Manimegala ◽  
M. Prakash ◽  
G. Gunasekaran
Keyword(s):  
Fly Ash ◽  
Eisenia Fetida ◽  
Power Plants ◽  
Thermal Power ◽  
Biological Properties ◽  
Cow Dung ◽  
Physical Chemical ◽  
Lignite Fly Ash ◽  
Agricultural Use ◽  
Growth And Reproduction

Fly ash is an amorphous ferroalumino silicate, an important solid waste around thermal power plants. It creates problems leading to environmental degradation due to improper utilization or disposal. However, fly ash is a useful ameliorant that may improve the physical, chemical and biological properties of soils and is a source of readily available plant macro and micronutrients when it is used with biosolids. Supply of nutrients from fly ash with biosolids may enhance their agricultural use. The growth and reproduction ofEisenia fetidawas studied during vermicomposting of fly ash with cowdung and pressmud in four different proportions (T1,T2,T3& T4) and one controli.e.,cow dung and pressmud alone. The growth, cocoon and hatchlings production were observed at the interval of 15 days over a period of 60 days. The maximum worm growth and reproduction was observed in bedding material alone. Next to that the T1was observed as the best mixture for vermiculture.

TRACE ELEMENT ANALYSIS OF FLY ASH BY PIXE

1999 ◽  
Vol 09 (03n04) ◽  
pp. 417-422 ◽  
Author(s):  
V. VIJAYAN ◽  
S. N. BEHERA
Keyword(s):  
Fly Ash ◽  
Trace Element ◽  
Power Plants ◽  
Building Materials ◽  
Thermal Power ◽  
Trace Element Analysis ◽  
Chemical Properties ◽  
Solid Material ◽  
Thermal Power Plants ◽  
Element Analysis

Fly ash is a major component of solid material generated by the coal-fired thermal power plants. In India the total amount of fly ash produced per annum is around 100 million tonnes. Fly ash has a great potential for utilization in making industrial products such as cement, bricks as well as building materials, besides being used as a soil conditioner and a provider of micro nutrients in agriculture. However, given the large amount of fly ash that accumulate at thermal power plants, their possible reuse and dispersion and mobilization into the environment of the various elements depend on climate, soils, indigenous vegetation and agriculture practices. Fly ash use in agriculture improved various physico-chemical properties of soil, particularly the water holding capacity, porosity and available plant nutrients. However it is generally apprehended that the application of large quantity of fly ash in fields may affect the plant growth and soil texture. Hence there is a need to characterize trace elements of fly ash. The results of trace element analysis of fly ash and pond ash samples collected from major thermal power plants of India by Particle Induced X-ray Emission (PIXE) have been discussed.

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