Technical Economic Analysis of Remanufacturing of Large-Scale Food Processing Equipments

2011 ◽  
Vol 201-203 ◽  
pp. 1033-1036
Author(s):  
De Yuan Li ◽  
Wei Li

Remanufacturing of food processing equipments not only follows the demand of transforming economic growth mode, but also has great significance to China sustainable development that needs less investment and gets higher benefit. The remanufacturing approach of large-scale food processing equipments is analyzed in design requirements, including hygiene requirements, energy consumption requirements, reliability requirements and man - machine integration requirements. Then, technical and economic analysis of the remanufacturing is carried out through establishing the profit objective function: Whole life cycle profits Ez= R(multiple life cycle revenue)- C(whole life cycle cost). According to economic evaluation of life cycle and multi-life-cycle, remanufacturing of LEF can get best enterprise benefits and enhance the competitive power of enterprises.

Author(s):  
Norbert Kohlheb ◽  
Mathias Wluka ◽  
Alberto Bezama ◽  
Daniela Thrän ◽  
Andreas Aurich ◽  
...  

Abstract A large-scale biogas upgrading plant using the CarboTech® technology with a treatment capacity of 1333 Nm3 biogas per hour was analyzed. Our scope of evaluation encompasses all technology steps that are necessary for upgrading biogas, i.e., both pretreatment and biogas upgrade. A cradle-to-gate life-cycle and life-cycle cost assessment (LCA and LCCA) methodology was used with the functional unit (FU) of 1 Nm3 of biogas upgraded in order to ease comparison with other biogas upgrading technologies. The calculation was made using the GaBi8 LCA software and databases of GaBi Professional, Construction materials, Food&Feed, and the ecoinvent3. We applied the CML characterization model with all its mid-point indicators. The mid-point indicators of the CML characterization model were aggregated after normalization by the CML2001 - Jan.2016 normalization factors. The normalized environmental impact was 541.74·10−15/Nm3 raw biogas. The highest environmental impacts were the marine aquatic ecotoxicity potential (15.705 kg dichlorobenzene-equiv./Nm3 raw biogas), the abiotic depletion potential (1.037 MJ/Nm3 raw biogas), and global warming potential (0.113 kg CO2-equiv./Nm3 raw biogas). The unit production cost of the PSA technology was 0.05-0.063 €/Nm3 raw biogas. The most considerable source of expenses was the operational cost from which 77% was spent on electricity. The initial investment, personal costs, and the reinvestment amounted to only 34% of the total costs for the whole life cycle. Strategies to lower the environmental burden of the PSA technology are to use green electricity and to optimize the size of the plant in order to reduce unnecessary material flows of building material and their indirect energy use. This can also lower investment expenditures while automatization and remote control may spare personnel costs.


Symmetry ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 226
Author(s):  
Xuyang Zhao ◽  
Cisheng Wu ◽  
Duanyong Liu

Within the context of the large-scale application of industrial robots, methods of analyzing the life-cycle cost (LCC) of industrial robot production have shown considerable developments, but there remains a lack of methods that allow for the examination of robot substitution. Taking inspiration from the symmetry philosophy in manufacturing systems engineering, this article further establishes a comparative LCC analysis model to compare the LCC of the industrial robot production with traditional production at the same time. This model introduces intangible costs (covering idle loss, efficiency loss and defect loss) to supplement the actual costs and comprehensively uses various methods for cost allocation and variable estimation to conduct total cost and the cost efficiency analysis, together with hierarchical decomposition and dynamic comparison. To demonstrate the model, an investigation of a Chinese automobile manufacturer is provided to compare the LCC of welding robot production with that of manual welding production; methods of case analysis and simulation are combined, and a thorough comparison is done with related existing works to show the validity of this framework. In accordance with this study, a simple template is developed to support the decision-making analysis of the application and cost management of industrial robots. In addition, the case analysis and simulations can provide references for enterprises in emerging markets in relation to robot substitution.


2018 ◽  
Vol 61 (6) ◽  
pp. 1795-1810
Author(s):  
James Bambara ◽  
Andreas K. Athienitis

Abstract. The energy consumption of a building is significantly impacted by its envelope design, particularly for greenhouses where coverings typically provide high heat and daylight transmission. Energy and life cycle cost (LCC) analysis were used to identify the most cost-effective cladding design for a greenhouse located in Ottawa, Ontario, Canada (45.4° N) that employs supplemental lighting. The base case envelope design uses single glazing, whereas the two alternative designs consist of replacing the glass with twin-wall polycarbonate and adding foil-faced rigid insulation (permanent or movable) on the interior surface of the glass. All the alternative envelope designs increased electricity consumption for lighting and decreased heating energy use except when permanent or movable insulation was applied to the north wall and in the case of permanent insulation on the north wall plus polycarbonate on the east wall. This demonstrates how the use of reflective opaque insulation on the north wall can be beneficial for redirecting light onto the crops to achieve simultaneous reductions in electricity and heating energy costs. A maximum reduction in LCC of 5.5% (net savings of approximately $130,000) was achieved when permanent insulation was applied to the north and east walls plus polycarbonate on the west wall. This alternative envelope design increased electricity consumption for horticultural lighting by 4.3%, reduced heating energy use by 15.6%, and caused greenhouse gas emissions related to energy consumption to decrease by 14.7%. This analysis demonstrates how energy and economic analysis can be employed to determine the most suitable envelope design based on local climate and economic conditions. Keywords: Artificial lighting, Consistent daily light integral, Energy modeling, Envelope design, Greenhouse, Life cycle cost analysis, Light emitting diode, Local agriculture.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Jia Wu

PurposeThe study shows that with the progress of building technologies and building materials, the scale of buildings has increased. But in earthquake-prone areas, large-scale buildings mean higher risks; therefore improving the seismic capacity of buildings is an important measure to reduce the risk of buildings.Design/methodology/approachIn this study, the isolation structure of buildings was introduced briefly, and the cost-benefit based optimization model of the isolation structure was constructed. The optimization of the isolation structure was carried out from the perspective of benefit analysis. Then, two buildings with the same structure were analyzed as examples. One kept the original isolation structure, and the other optimized the isolation structure with the optimization model.FindingsThe final results showed that the optimized isolation structure had a lower input cost ratio, i.e. it had a higher benefit in the same whole life cycle, and the expected loss cost of the structure produced in the same life cycle was lower.Originality/valueIn conclusion, the optimization model of the isolated structure based on benefit analysis can effectively improve the benefit of building isolation structure produced in the whole life cycle.


2016 ◽  
Vol 2016 ◽  
pp. 1-10 ◽  
Author(s):  
Sung-Min Choi ◽  
Yeon-Sil Lee

Currently, repair and maintenance cycles that follow the completion of construction facilities lead to the necessitation of subsequent data on the analysis of study and plan for maintenance. As such, an index of evaluation was drafted and a plan of maintenance cycle was computed using the investigation data derived from surveying target housing units in permanent rental environmental conditions, with a minimum age of 20 years, and their maintenance history. Optimal maintenance and replacement methods were proposed based on this data. Economic analysis was conducted through the Risk-Weighted Life Cycle Cost (RWLCC) method in order to determine the cost analysis of maintenance life cycle methods used for repair. Current maintenance cycle methods that have been used for 20 years were also compared with alternative maintenance cycles.


2020 ◽  
Vol 309 ◽  
pp. 05005
Author(s):  
Yonghong Chen ◽  
Ping Hu ◽  
Dong Zhang

Life cycle cost(LCC) is an important content of equipment integrated logistics support. While the LCC includes the whole life cycle of equipment from development, production, service and maintenance to retirement, in order to effectively manage and control the LCC and better develop integrated logistics support, it is necessary to analyze and predict it. The unbiased grey markov model(UGMM) was introduced into the LCC prediction in the paper, in order to check model accuracy, the posterior difference method(PDM) was used, also the influence by the number of state intervals in UGMM on the prediction accuracy is analyzed and studied. The result indicate that UGMM can be used to predict the LCC, also have the highest prediction accuracy comparing with unbiased grey model and grey separating model, and in order to ensure the prediction accuracy, the state interval should be divided according to the number of sequence.


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