Dynamics Analytical Model of Cutting Force in Metal Cutting Processing

2011 ◽  
Vol 308-310 ◽  
pp. 1211-1214
Author(s):  
Jian Ying Guo ◽  
Wen Bin Li ◽  
Shi Ying Wang ◽  
Ming Lv
Keyword(s):  
Experimental Data ◽  
Cutting Force ◽  
Analytical Model ◽  
Metal Cutting ◽  
Cutting Tool ◽  
Static Balance ◽  
Impact Effect ◽  
New Formula ◽  
Suggested Formula ◽  
Good Agreement

Cutting force is an important parameter in machining. The static balance method and experience formulas had been adopted to find its value, but the theoretical calculated value is not good agreement with the experimental value for the same set of cutting conditions. In practical machining, the cutting tool has obvious impact effect on workpiece, so a dynamics analytical model for cutting process is established in this paper. Based on the proposed solution, a new formula for cutting force has been obtained. The suggested formula has shown to correspond well with the experimental data.

scholarly journals Response of a Warped Flexible Rotor with a Fluid Bearing

2008 ◽  
Vol 2008 ◽  
pp. 1-9 ◽  
Author(s):  
Jim Meagher ◽  
Xi Wu ◽  
Chris Lencioni
Keyword(s):  
Experimental Data ◽  
Analytical Model ◽  
Degrees Of Freedom ◽  
Journal Bearing ◽  
Equation Of Motion ◽  
Diagnostic Information ◽  
Flexible Rotor ◽  
Vibration Data ◽  
Rotor Model ◽  
Good Agreement

A two-complex-degrees-of-freedom model is developed and compared to experimental data for various amounts of rotor bow and its orientation to mass imbalance of the rotor. The equation of motion is developed by adding constant forces that rotate with the rotor to a Bently-Muszynska two-mode isotropic rotor model with a plane journal bearing. Diagnostic information discernable from probes at the bearing is explored and compared to midspan response, where previous research has concentrated. The model presented also extends earlier work by representing the effect of a nonrigid bearing. Good agreement between the analytical model and experiment demonstrates that the analysis presented can be useful to diagnose and balance residual shaft bow from probes located at the bearings, where vibration data are typically more available than midspan probes.

Analysis and Validation of Cutting Forces Prediction Models in Micromachining

2006 ◽  
Vol 526 ◽  
pp. 13-18 ◽  
Author(s):  
H. Perez ◽  
Antonio Vizan Idoipe ◽  
J. Perez ◽  
J. Labarga
Keyword(s):  
Experimental Data ◽  
Cutting Force ◽  
Cutting Forces ◽  
Prediction Models ◽  
Precision Machining ◽  
New Model ◽  
Proposed Model ◽  
On Line ◽  
Machine Control ◽  
Good Agreement

Many investigations have been developed related to precision machining with features in the millimetre scale. In this paper different cutting force models for micromilling are analyzed and compared. A new model based on specific cutting force that also considers run-out errors has been developed. The estimated cutting forces obtained with this model had good agreement with the experimental data. Also, the proposed model allows to be implemented within the machine control for the on-line optimization of the micromilling process.

A Simple Analytical Model to Simulate Oblique Ballistic Impact onto Fabric

2011 ◽  
Vol 110-116 ◽  
pp. 3453-3458
Author(s):  
Mohamad Ali Akbari ◽  
Golam Hosein Liaghat ◽  
Hadi Sabouri
Keyword(s):  
Experimental Data ◽  
Analytical Model ◽  
Ballistic Impact ◽  
Experimental Results ◽  
Simple Analytical Model ◽  
Good Agreement

A simple analytical model for oblique ballistic impact of projectiles into fabrics are presented. This model is extension of Chocron-Benloulo penetration model. Results are compared with experimental data. There is good agreement between analytical and experimental results.

Performance Analysis and Optimization of a Dual Warhead System

2012 ◽  
Vol 13 (1) ◽  
Author(s):  
Xiao-Jun Guo ◽  
He-Ming Wen
Keyword(s):  
Experimental Data ◽  
Performance Analysis ◽  
Analytical Model ◽  
Present Model ◽  
Shaped Charge ◽  
Weapon Systems ◽  
Model Predictions ◽  
Modern Warfare ◽  
Good Agreement ◽  
Concrete Target

AbstractIn modern warfare earth penetrating weapons are often used to defeat enemy’s hardened and deeply buried targets such as aircraft shelters and bunkers. A dual warhead system (DWS) is one of such weapons composed of a forward shaped charge (FSC) and a following through warhead (FTW). In this paper, an analytical model is first proposed to analyze the penetration of an FTW into concrete targets with pre-drilled holes and a DWS is then optimized in order to achieve its best penetration performance. The effects of various parameters on the performance of a dual warhead system penetrating a concrete target are delineated. It transpires that the present model predictions are in good agreement with available experimental data and that the results obtained may be useful for designing such weapon systems.

scholarly journals EFFECT OF CUTTING SPEED IN THE TURNING PROCESS OF AISI 1045 STEEL ON CUTTING FORCE AND BUILT-UP EDGE (BUE) CHARACTERISTICS OF CARBIDE CUTTING TOOL

SINERGI ◽  
2020 ◽  
Vol 24 (3) ◽  
pp. 171
Author(s):  
Sobron Yamin Lubis ◽  
Sofyan Djamil ◽  
Yehezkiel Kurniawan Zebua
Keyword(s):  
Cutting Force ◽  
Metal Cutting ◽  
Cutting Tool ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Cutting Process ◽  
Depth Of Cut ◽  
Aisi 1045 Steel ◽  
1045 Steel

In the machining of metal cutting, cutting tools are the main things that must be considered. Using improper cutting parameters can cause damage to the cutting tool. The damage is Built-Up Edge (BUE). The situation is undesirable in the metal cutting process because it can interfere with machining, and the surface roughness value of the workpiece becomes higher. This study aimed to determine the effect of cutting speed on BUE that occurred and the cutting strength caused. Five cutting speed variants are used. Observation of the BUE process is done visually, whereas to determine the size of BUE using a digital microscope. If a cutting tool occurs BUE, then the cutting process is stopped, and measurements are made. This study uses variations in cutting speed consisting of cutting speed 141, 142, 148, 157, 163, and 169 m/min, and depth of cut 0.4 mm. From the results of the study were obtained that the biggest feeding force is at cutting speed 141 m/min at 347 N, and the largest cutting force value is 239 N with the dimension of BUE length: 1.56 mm, width: 1.35 mm, high: 0.56mm.

scholarly journals An analytical model for vortex at vertical intakes

2021 ◽  
Author(s):  
Hamed Sarkardeh ◽  
Morteza Marosi
Keyword(s):  
Experimental Data ◽  
Analytical Model ◽  
Vortex Formation ◽  
Surface Profile ◽  
Pressure Distributions ◽  
Free Surface Vortex ◽  
Spiral Form ◽  
Solution Velocity ◽  
Good Agreement ◽  
Surface Vortex

Abstract In the present paper, free surface vortex formation at intakes is investigated analytically. By assuming a spiral form for vortex streamlines, continuity and momentum equations were integrated and solved in a vortex flow domain. From this solution, velocity and pressure distributions were found above the intake under vortex action. An equation for the water surface profile was also found and compared with another research. By considering that in an air core vortex, pressure at the intake entrance drops to zero, a relationship was found for critical submerged depth and verified by experimental data and another analytical equation. It was concluded that the results of the proposed spiral analytical model had good agreement with the experimental data.

Cutting Test Research for Coated Carbide Cutting Tools

2012 ◽  
Vol 549 ◽  
pp. 839-842
Author(s):  
Xiang Yin Hu ◽  
Yan Hui Hu ◽  
Xiao Jing Li
Keyword(s):  
Friction Coefficient ◽  
Cutting Force ◽  
Physical Vapor Deposition ◽  
Metal Cutting ◽  
Cutting Tool ◽  
Cutting Tools ◽  
High Hardness ◽  
Development Project ◽  
High Wear Resistance ◽  
Coated Carbide

A coated carbide cutting tool with its high hardness and high wear resistance, good chemical stability and extensive compatibility characteristics, is widely applied in the metal cutting processing field. It is one of the cutting tools, belonging to the current focus research and development project of all countries in the world. The author mainly studies the cutting force contrast between coated carbide cutting tools and not coated ones. At the same time study them on the rake face friction coefficient contrast and the chip deformation coefficient contrast so as to explain the reasons for coated cutting tool cutting force decrease. The research indicates that, in machining course, applying physical vapor deposition coated technology (PVD) of carbide cutting tools cutting force change with feeds, cutting depth and speed is the same as not coated carbide cutting tools. But coated carbide cutting tools cutting force is obviously less than that of not coated carbide cutting tools. The main reason is that the friction coefficient between the two kinds of cutting tool materials and the workpiece is different. The result of study will help popularization and application of coated carbide cutting tools.

Nonlinear stress analysis of muskeg via finite element

1991 ◽  
Vol 28 (4) ◽  
pp. 613-629 ◽  
Author(s):  
R. N. Yong ◽  
A. M. O. Mohamed ◽  
R. G. Tali
Keyword(s):  
Experimental Data ◽  
Finite Element ◽  
Key Words ◽  
Analytical Model ◽  
Constitutive Behavior ◽  
Experimental Program ◽  
Nonlinear Stress ◽  
Stress And Deformation ◽  
Element Technique ◽  
Good Agreement

The purpose of this paper is to provide a rational analytical means for predicting the performance of a muskeg deposit under loading. The analytical model employs the finite-element technique, which is extended to take into consideration the unusual constitutive behavior of the fibrous organic materials as well as the tension cut developing in these materials. The solution obtained using this model provides detailed stress and deformation fields within the loaded muskeg deposit. The applicability of the proposed analytical model is verified by conducting an appropriate experimental program. The results obtained from the model are found to be in good agreement with the experimental data. Key words: muskeg, loading, modelling, anisotropic, finite element, tension, compression.

scholarly journals Analytical model for electrohydrodynamic thrust

2020 ◽  
Vol 476 (2241) ◽  
pp. 20200220
Author(s):  
Ravi Sankar Vaddi ◽  
Yifei Guan ◽  
Alexander Mamishev ◽  
Igor Novosselov
Keyword(s):  
Experimental Data ◽  
Electric Field ◽  
Momentum Transfer ◽  
Analytical Model ◽  
First Principles ◽  
Thrust Force ◽  
Propulsion Systems ◽  
One Dimensional ◽  
Charged Species ◽  
Good Agreement

Electrohydrodynamic (EHD) thrust is produced when ionized fluid is accelerated in an electric field due to the momentum transfer between the charged species and neutral molecules. We extend the previously reported analytical model that couples space charge, electric field and momentum transfer to derive thrust force in one-dimensional planar coordinates. The electric current density in the model can be expressed in the form of Mott–Gurney law. After the correction for the drag force, the EHD thrust model yields good agreement with the experimental data from several independent studies. The EHD thrust expression derived from the first principles can be used in the design of propulsion systems and can be readily implemented in the numerical simulations.

Performance Analysis and Optimization of a Dual Warhead System

2012 ◽  
Vol 13 (1) ◽  
Author(s):  
Xiao-Jun Guo ◽  
He-Ming Wen
Keyword(s):  
Experimental Data ◽  
Performance Analysis ◽  
Analytical Model ◽  
Present Model ◽  
Shaped Charge ◽  
Weapon Systems ◽  
Model Predictions ◽  
Modern Warfare ◽  
Good Agreement ◽  
Concrete Target

AbstractIn modern warfare earth penetrating weapons are often used to defeat enemy’s hardened and deeply buried targets such as aircraft shelters and bunkers. A dual warhead system (DWS) is one of such weapons composed of a forward shaped charge (FSC) and a following through warhead (FTW). In this paper, an analytical model is first proposed to analyze the penetration of an FTW into concrete targets with pre-drilled holes and a DWS is then optimized in order to achieve its best penetration performance. The effects of various parameters on the performance of a dual warhead system penetrating a concrete target are delineated. It transpires that the present model predictions are in good agreement with available experimental data and that the results obtained may be useful for designing such weapon systems.

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