Analysis and Validation of Cutting Forces Prediction Models in Micromachining

2006 ◽  
Vol 526 ◽  
pp. 13-18 ◽  
Author(s):  
H. Perez ◽  
Antonio Vizan Idoipe ◽  
J. Perez ◽  
J. Labarga
Keyword(s):  
Experimental Data ◽  
Cutting Force ◽  
Cutting Forces ◽  
Prediction Models ◽  
Precision Machining ◽  
New Model ◽  
Proposed Model ◽  
On Line ◽  
Machine Control ◽  
Good Agreement

Many investigations have been developed related to precision machining with features in the millimetre scale. In this paper different cutting force models for micromilling are analyzed and compared. A new model based on specific cutting force that also considers run-out errors has been developed. The estimated cutting forces obtained with this model had good agreement with the experimental data. Also, the proposed model allows to be implemented within the machine control for the on-line optimization of the micromilling process.

scholarly journals Modelling the Characteristics of Ring-Shaped Magnetoelastic Force Sensor in Mohri’s Configuration

Sensors ◽  
2020 ◽  
Vol 20 (1) ◽  
pp. 266 ◽  
Author(s):  
Anna Ostaszewska-Liżewska ◽  
Roman Szewczyk ◽  
Peter Raback ◽  
Mika Malinen
Keyword(s):  
Experimental Data ◽  
High Sensitivity ◽  
Force Sensor ◽  
Inhomogeneous Distribution ◽  
The Finite Element Method ◽  
The Core ◽  
Magnetoelastic Effect ◽  
Proposed Model ◽  
Distribution Of Stresses ◽  
Good Agreement

Magnetoelastic force sensors exhibit high sensitivity and robustness. One commonly used configuration of force sensor with a ring-shaped core was presented by Mohri at al. In this configuration force is applied in the direction of a diameter of the core. However, due to inhomogeneous distribution of stresses, model of such sensor has not been presented yet. This paper is filling the gap presenting a new method of modelling the magnetoelastic effect, which is especially suitable for the finite element method. The presented implementation of proposed model is in good agreement with experimental data and creates new possibilities of modelling other devices utilizing magnetoelastic effect.

Novel Model for the Optical Function: Application to Hexagonal Gan

2001 ◽  
Vol 677 ◽  
Author(s):  
Y. Chan ◽  
Aleksandra B. Djurišić ◽  
E. Herbert Li
Keyword(s):  
Experimental Data ◽  
Closed Form ◽  
Dielectric Function ◽  
Absorption Edge ◽  
Low Energy ◽  
Optical Function ◽  
Complex Dielectric Function ◽  
Proposed Model ◽  
Novel Model ◽  
Good Agreement

ABSTRACTIn this work we propose an analytical expression for the complex dielectric function that includes both discrete and continuum exciton effects. The model is based on the work of Elliott and the proposed model has been applied to modeling the experimental data for the hexagonal GaN. We have obtained good agreement with the experimental data. The model assumes Lorentzian broadening in order to obtain dielectric function equations in analytically closed form. We show that Lorentzian broadened dielectric function decays more slowly than the experimental data for hexagonal GaN at the low energy side. This indicates that the broadening of the absorption edge in GaN is not purely Lorentzian. The agreement with the experimental data can be improved using adjustable broadening modification.

Cutting Force Prediction for Generalized Cornering Milling Process

2011 ◽  
Vol 188 ◽  
pp. 404-409 ◽  
Author(s):  
Xue Yan ◽  
Hua Tao ◽  
D.H. Zhang ◽  
B.H. Wu
Keyword(s):  
Cutting Force ◽  
Cutting Forces ◽  
End Milling ◽  
Milling Process ◽  
Force Model ◽  
Cutting Force Model ◽  
Cutting Force Prediction ◽  
Geometric Relationship ◽  
The Mathematical Model ◽  
Good Agreement

A developed method to predict the cutting forces in end milling of generalized corners is proposed in this paper. The cornering milling process is divided into a series of cutting segments with different cutting states. The mathematical model of the geometric relationship between cutter and the corner profile is established for each segment. Cutting forces is predicted by introducing the classical cutting force model. The computational results of cutting forces are in good agreement with experimental data.

scholarly journals Thermodynamic modelling of the binary indium-lithium system, a promising li-ion battery material

2021 ◽  
pp. 41-41
Author(s):  
Wojciech Gierlotka ◽  
Władysław Gąsior ◽  
Adam Dębski ◽  
Miłosz Zabrocki
Keyword(s):  
Experimental Data ◽  
Ternary Systems ◽  
Calphad Approach ◽  
Li Ion Battery ◽  
System A ◽  
Proposed Model ◽  
Component Systems ◽  
Li Ion ◽  
Battery Material ◽  
Good Agreement

The binary In - Li system is a promising Li-ion battery anode material as well as a part of the important ternary Ge - In - Li system. The thermodynamic descriptions of metallic systems are widely used to retrieve information necessary for alloy applications. In this work, a thermodynamic model of a binary indium - lithium system prepared by the Calphad approach is proposed. The liquid phase was described by an associate model, and the solid phases determined by the ab-initio calculation were included in thermodynamic modeling. The obtained set of self-consistent thermodynamic parameters well reproduces the available experimental data and enables further calculations of multi-component systems. A good agreement between the calculations and the available experimental data was found. The proposed model can be used for further descriptions of ternary systems.

Analytical Model of Cutting Force in Micromilling of Particle-Reinforced Metal Matrix Composites Considering Interface Failure

2018 ◽  
Vol 140 (8) ◽  
Author(s):  
Ben Deng ◽  
Lin Zhou ◽  
Fangyu Peng ◽  
Rong Yan ◽  
Minghui Yang ◽  
...  
Keyword(s):  
Cutting Force ◽  
Metal Matrix Composites ◽  
Analytical Model ◽  
Cutting Forces ◽  
Metal Matrix ◽  
Matrix Composites ◽  
Interface Failure ◽  
Edge Radius ◽  
Proposed Model ◽  
Particle Debonding

During the micromachining processes of particle-reinforced metal matrix composites (PMMCs), matrix-particle interface failure plays an important role in the cutting mechanism. This paper presents a novel analytical model to predict the cutting forces in micromilling of this material considering particle debonding caused by interface failure. The particle debonding is observed not only in the processed surface but also in the chip. A new algorithm is proposed to estimate the particles debonding force caused by interface failure with the aid of Nardin–Schultz model. Then, several aspects of the cutting force generation mechanism are considered in this paper, including particles debonding force in the shear zone and build-up region, particles cracking force in the build-up region, shearing and ploughing forces of metal matrix, and varying sliding friction coefficients due to the reinforced particles in the chip-tool interface. The micro-slot milling experiments are carried out on a self-made three-axis high-precision machine tool, and the comparison between the predicted cutting forces and measured values shows that the proposed model can provide accurate prediction. Finally, the effects of interface failure, reinforced particles, and tool edge radius on cutting forces are investigated by the proposed model and some conclusions are given as follows: the particles debonding force caused by interface failure is significant and takes averagely about 23% of the cutting forces under the given cutting conditions; reinforced particles and edge radius can greatly affect the micromilling process of PMMCs.

Predicting the Strength of Rectangular Reinforced Concrete Columns Confined with FRP Sheets

2022 ◽  
Vol 906 ◽  
pp. 17-23
Author(s):  
Ashot G. Tamrazyan ◽  
Yehia A.K. Sayed
Keyword(s):  
Compressive Strength ◽  
Regression Analysis ◽  
Concrete Columns ◽  
Test Results ◽  
Rc Columns ◽  
New Model ◽  
Proposed Model ◽  
Axial Compressive Strength ◽  
Frp Sheet ◽  
Good Agreement

A complete reorganization about the behavior of rectangular RC columns confined with FRP sheet is very important to predict the axial compressive strength values of the strengthened rectangular RC columns. That is because the process of strengthening RC rectangular column depending on several parameters that role this type of strengthening. These parameters include the characteristics of the used fiber, the grade of concrete and the geometry of the cross section including the rectangularity aspect ratio, corner radius, and size of specimens. Besides that, using a wide scope of experimental data may affect positively to generalize a model that considers the whole parameters affect the value of the axial strength. So, in this paper a review about parameters that affect the axial compressive strength values of rectangular RC columns was conducted. After that, based on the test results regarding FRP-confined rectangular RC columns available in the literature or conducted by the author, some existing confinement models for rectangular RC columns were assessed. Further, a new model is proposed through regression analysis of the database. A new model is proposed through regression analysis of the database. The proposed model was found to be in good agreement with the test results in the database. Finally, based on the results conclusions were drawn.

Empirical estimation of engine-integration noise for high bypass ra-tio turbofan engines

2021 ◽  
Vol 263 (2) ◽  
pp. 4511-4519
Author(s):  
Incheol Lee ◽  
Yingzhe Zhang ◽  
Dakai Lin
Keyword(s):  
Experimental Data ◽  
Pressure Side ◽  
Empirical Estimation ◽  
Low Frequencies ◽  
High Frequencies ◽  
Turbofan Engines ◽  
Proposed Model ◽  
The Impact ◽  
Bypass Ratio ◽  
Good Agreement

To investigate the impact of installation on jet noise from modern high-bypass-ratio turbofan engines, a model-scale noise experiment with a jet propulsion system and a fuselage model in scale was conducted in the anechoic wind tunnel of ONERA, CEPRA 19. Two area ratios (an area of the secondary nozzle over an area of the primary nozzle), 5 and 7, and various airframe configurations such as wing positions relative to the tip of the engine nacelle and flap angles, were considered. Based on the analysis of experimental data, an empirical model for the prediction of engine installation noise was proposed. The model comprises two components: one is the interaction be-tween the jet and the pressure side of the wing, and the other is the interaction between the jet and the flap tip. The interaction between the jet and the pressure side of the wing contributes to the noise at the low frequencies (≤ 1.5 kHz), and the interaction between the jet and the flap tip con-tributes to the noise at the high frequencies. The proposed model showed a good agreement with the experimental data.

VLE Determination of Carbon Dioxide Loaded Aqueous Alkanolamine Mixtures Using Modified Kent Eisenberg Model

2017 ◽  
Vol 231 (11-12) ◽  
Author(s):  
Humbul Suleman ◽  
Abdulhalim Shah Maulud ◽  
Zakaria Man
Keyword(s):  
Experimental Data ◽  
Carbon Dioxide ◽  
Model Parameters ◽  
Thermodynamic Models ◽  
Carbon Dioxide Absorption ◽  
Proposed Model ◽  
Wide Range ◽  
Experimental Values ◽  
Good Agreement

AbstractA computationally simple thermodynamic framework has been presented to correlate the vapour-liquid equilibria of carbon dioxide absorption in five representative types of alkanolamine mixtures. The proposed model is an extension of modified Kent Eisenberg model for the carbon dioxide loaded aqueous alkanolamine mixtures. The model parameters are regressed on a large experimental data pool of carbon dioxide solubility in aqueous alkanolamine mixtures. The model is applicable to a wide range of temperature (298–393 K), pressure (0.1–6000 kPa) and alkanolamine concentration (0.3–5 M). The correlated results are compared to the experimental values and found to be in good agreement with the average deviations ranging between 6% and 20%. The model results are comparable to other thermodynamic models.

Kinetic Model of Thermoelastic Martensite Transformation in Niti and NiMn Based Shape Memory Alloys

1995 ◽  
Vol 398 ◽  
Author(s):  
K. H. Wu ◽  
J.D. Shi ◽  
F. Yang ◽  
Z. J. Pu
Keyword(s):  
Experimental Data ◽  
Shape Memory Alloys ◽  
Shape Memory ◽  
Martensite Transformation ◽  
Quantitative Model ◽  
Proposed Model ◽  
Series Of Experiments ◽  
The Relationship ◽  
Kinetics Of ◽  
Good Agreement

ABSTRACTA new, quantitative model was developed to describe the martensite transformation kinetics of thermoelastic shape memory alloys (SMAs). In addition, a series of experiments were conducted to study the Kinetics of thermoelastic martensite transformation in four SMA systems: NiTi, NiTi-15at%Hf, NiTi-20at%Zr and NiMn-7.5at%Ti alloys. Comparisons between data of the kinetic of martensite transformation with the present theoretic models show that the proposed model is in good agreement and concurs with the experimental data. Also, a comparison of data from the proposed model with data from existing kinetic models, such as Liang's and Magee's [1,7], indicates that the proposed model can better describe the experimental data, including the relationship between dξ(T)/dT and ξ, and dξ(T)/dT and T.

scholarly journals Modelling of Transient Slug Flow in Pipeline

1997 ◽  
Author(s):  
T. N. Wong ◽  
Y. K. Yau
Keyword(s):  
Experimental Data ◽  
Theoretical Prediction ◽  
Slug Flow ◽  
Valve Closure ◽  
Liquid Slug ◽  
Proposed Model ◽  
Pressure Surge ◽  
Slug Flows ◽  
Gas Expansion ◽  
Good Agreement

An approach to model slug flow in horizontal pipeline is presented which is based on a transient Lagrangian formulation. The effect of slug growth is modelled by considering the gas expansion, picking up of liquid film ahead of the slug and shading of liquid from the slug tail. This method is particular useful for slug flows approaching the end of a pipeline. The validation of the theoretical prediction is confirmed by comparing with the experimental measurement. The proposed model is further used to analyse shock phenomenon caused by a rapid valve closure in a gas-liquid slug flows system. The results show that the pressure surge is highly dependent on the local void fraction at the valve during closure. Good agreement has been obtained between prediction and experimental data by Akagawa et al (1982).

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