Simulation of Fuzzy Auto-Tuning PID Control Based on MATLAB

2011 ◽  
Vol 308-310 ◽  
pp. 579-583
Author(s):  
Jian Wen Chen ◽  
Lei Li ◽  
Jin Chun Song ◽  
Zhan Jun He
Keyword(s):  
Pid Control ◽  
Pid Controller ◽  
Dynamic Performance ◽  
Numerical Control ◽  
Cnc Machine Tools ◽  
Cnc Machine ◽  
Feed System ◽  
Fuzzy Pid Controller ◽  
Auto Tuning ◽  
Controlled Object

In CNC machine tools servo feed system, there are many uncertain parameters, it is difficult to establish accurate mathematical model of the Servo feed system. The parameters of conventional PID controller can’t adjust immediately to the controlled object. Fuzzy PID controller [1], which has the advantages of conventional PID control and fuzzy control, can solve these problems. We apply it in numerical control machine servo feed system. The simulation in MATLAB shows that the fuzzy auto-tuning PID controller improve the dynamic performance of the servo feed system and has better robustness.

Simulation of Fuzzy Self-Turning PID Control Based on Simulink

2011 ◽  
Vol 52-54 ◽  
pp. 1644-1649 ◽  
Author(s):  
Jian Wen Chen ◽  
Zhan Jun He ◽  
Jin Chun Song ◽  
Chang Jian Pang
Keyword(s):  
Mathematical Model ◽  
Pid Control ◽  
Pid Controller ◽  
Dynamic Performance ◽  
Fuzzy Pid ◽  
Feed System ◽  
Fuzzy Pid Controller ◽  
Cnc Lathe ◽  
Control Capability ◽  
Controlled Object

In CNC lathe servo feed system, many parameters are uncertain, so it is difficult to establish accurate mathematical model of the feed system, and parameters of conventional PID controller can not change the parameters to adjust with the controlled object. Fuzzy PID controller, which has the advantages of conventional PID control and fuzzy control, can solve these problems very well. So we can make it applied in CNC lathe servo feed system. This paper has made a simulation of fuzzy self-turning PID controller in the MATLAB environment. The simulation shows that the fuzzy self-turning PID controller has a better control capability and a higher stability, and it improved the servo feed system dynamic performance.

scholarly journals Dynamic Modeling and Experiment Research on Twin Ball Screw Feed System Considering the Joint Stiffness

Symmetry ◽  
2018 ◽  
Vol 10 (12) ◽  
pp. 686 ◽  
Author(s):  
Meng Duan ◽  
Hong Lu ◽  
Xinbao Zhang ◽  
Yongquan Zhang ◽  
Zhangjie Li ◽  
...  
Keyword(s):  
Dynamic Modeling ◽  
Dynamic Characteristics ◽  
Friction Model ◽  
Numerical Control ◽  
Ball Screw ◽  
Cnc Machine Tools ◽  
Axial Stiffness ◽  
Cnc Machine ◽  
Feed System ◽  
Lumped Mass

It is of great significance to study the dynamic characteristics of twin ball screw (TBS) feed system to improve the precision of gantry-type dual-driven computer numerical control (CNC) machine tools. In this paper, an equivalent dynamic model of the TBS feed system is established utilizing lumped mass method considering the stiffness of joints. Equivalent axial stiffness of screw-nut joints and bearing joints are both calculated by Hertz contact theory. Furthermore, a friction model is proposed because the friction force of the screw nut affects the stiffness of the joints. Then, the friction parameters are obtained by using the nonlinear system identification method. Meanwhile, a finite element model (FEM) is developed to assess the dynamic characteristics of TBS feed system under the stiffness of joints. Finally, validation experiments are conducted, and the results show that the positions of the nut and the velocities of worktable greatly affect the dynamic characteristics of the TBS feed system. Compared with the theoretical calculation, FEM and experiments indicate that the dynamic modeling proposed in this article can reach a higher accuracy.

The Stiffness Analysis and Modeling Simulation of Ball Screw Feed System

2010 ◽  
Vol 97-101 ◽  
pp. 2914-2920 ◽  
Author(s):  
Qin Wu ◽  
Zhi Yuan Rui ◽  
Jian Jun Yang
Keyword(s):  
Machine Tool ◽  
Control Strategy ◽  
Feedforward Control ◽  
Dynamic Performance ◽  
Numerical Control ◽  
Ball Screw ◽  
Axial Stiffness ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Feed System

The computer numerical control (CNC) machine tool was investigated and the dynamics model for the servo feed system was established. Based on the fixing constraint of the ball screw, the mathematical models of axial stiffness and torsion stiffness are constructed. According to the effects of stiffness on the dynamic performance, the simulation model for CNC machine tool feed system with stiffness considered was set up by the dynamic simulation tool Simulink, and a curve representing the performance of the system was obtained. To reduce the effect of stiffness on the system, the feedforward control strategy is used for stiffness compensation. The simulation results show that the stability and response performances of the system are improved and the steady-state error of the system is reduced by the control strategy.

Research on Fuzzy Pid Control System of Temperatuer for Tertiary Air

2013 ◽  
Vol 341-342 ◽  
pp. 892-895
Author(s):  
Jun Chao Zhang ◽  
Shao Hong Jing
Keyword(s):  
Control System ◽  
Control Theory ◽  
Pid Control ◽  
Pid Controller ◽  
Dynamic Performance ◽  
Effective Control ◽  
Fuzzy Pid ◽  
Fuzzy Pid Control ◽  
Fuzzy Pid Controller ◽  
Self Tuning

The introduction of the AQC boiler has complex effects on the temperature of Tertiary air, traditional PID is difficult to achieve the effective control. Combined the method of the conventional PID with the fuzzy control theory, a fuzzy self-tuning PID controller is designed. Compared with traditional PID, results of simulation show that the fuzzy PID controller improves not only the adaptability and robustness of the system, but also the system's static and dynamic performance.

scholarly journals Study of Machining of Gears with Regular and Modified Outline Using CNC Machine Tools

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2913
Author(s):  
Rafał Gołębski ◽  
Piotr Boral
Keyword(s):  
Machine Tools ◽  
Coordinate Measuring Machine ◽  
Optical Microscope ◽  
Numerical Control ◽  
Cnc Machine Tools ◽  
Cnc Milling ◽  
Cnc Machine ◽  
Cylindrical Gears ◽  
Measuring Machine ◽  
Five Axis

Classic methods of machining cylindrical gears, such as hobbing or circumferential chiseling, require the use of expensive special machine tools and dedicated tools, which makes production unprofitable, especially in small and medium series. Today, special attention is paid to the technology of making gears using universal CNC (computer numerical control) machine tools with standard cheap tools. On the basis of the presented mathematical model, a software was developed to generate a code that controls a machine tool for machining cylindrical gears with straight and modified tooth line using the multipass method. Made of steel 16MnCr5, gear wheels with a straight tooth line and with a longitudinally modified convex-convex tooth line were machined on a five-axis CNC milling machine DMG MORI CMX50U, using solid carbide milling cutters (cylindrical and ball end) for processing. The manufactured gears were inspected on a ZEISS coordinate measuring machine, using the software Gear Pro Involute. The conformity of the outline, the tooth line, and the gear pitch were assessed. The side surfaces of the teeth after machining according to the planned strategy were also assessed; the tests were carried out using the optical microscope Alicona Infinite Focus G5 and the contact profilographometer Taylor Hobson, Talysurf 120. The presented method is able to provide a very good quality of machined gears in relation to competing methods. The great advantage of this method is the use of a tool that is not geometrically related to the shape of the machined gear profile, which allows the production of cylindrical gears with a tooth and profile line other than the standard.

scholarly journals Practical method for the fast generation of a CAM model for jet engine parts

2021 ◽  
Vol 13 (3) ◽  
pp. 168781402110027
Author(s):  
Byung Chul Kim ◽  
Ilhwan Song ◽  
Duhwan Mun
Keyword(s):  
Computer Aided Design ◽  
Feature Recognition ◽  
Practical Method ◽  
Numerical Control ◽  
Cnc Machine Tools ◽  
Cnc Machine ◽  
Jet Engine ◽  
Computer Aided ◽  
Cad Models ◽  
Cam Model

Manufacturers of machine parts operate computerized numerical control (CNC) machine tools to produce parts precisely and accurately. They build computer-aided manufacturing (CAM) models using CAM software to generate code to control these machines from computer-aided design (CAD) models. However, creating a CAM model from CAD models is time-consuming, and is prone to errors because machining operations and their sequences are defined manually. To generate CAM models automatically, feature recognition methods have been studied for a long time. However, since the recognition range is limited, it is challenging to apply the feature recognition methods to parts having a complicated shape such as jet engine parts. Alternatively, this study proposes a practical method for the fast generation of a CAM model from CAD models using shape search. In the proposed method, when an operator selects one machining operation as a source machining operation, shapes having the same machining features are searched in the part, and the source machining operation is copied to the locations of the searched shapes. This is a semi-automatic method, but it can generate CAM models quickly and accurately when there are many identical shapes to be machined. In this study, we demonstrate the usefulness of the proposed method through experiments on an engine block and a jet engine compressor case.

Simulation Analysis of Electro-Pneumatic Proportional Fuzzy-PID Control System Based on AMESim/Simulink

2014 ◽  
Vol 945-949 ◽  
pp. 2568-2572
Author(s):  
Si Yuan Wang ◽  
Guang Sheng Ren ◽  
Pan Nie
Keyword(s):  
Control System ◽  
Pid Control ◽  
Pid Controller ◽  
Simulation Analysis ◽  
Fuzzy Pid ◽  
Fuzzy Pid Control ◽  
Proportional Control ◽  
Fuzzy Pid Controller ◽  
Design Requirements ◽  
Set Up

The test rig for hydro-pneumatic converter used in straddle type monorail vehicles was researched, and its electro-pneumatic proportional control system was set up and simulated based on AMESim/Simulink. Compared fuzzy-PID (Proportion Integral Derivative) controller with PID controller through fuzzy logic tool box in Simulink, the results indicate that, this electro-pneumatic proportional control system can meet design requirements better, and fuzzy-PID controller has higher accuracy and stability than PID controller.

FPGA-Based Intelligent Software Hardening Chip for Computer Numerical Control System

2011 ◽  
Vol 105-107 ◽  
pp. 2217-2220
Author(s):  
Mu Lan Wang ◽  
Jian Min Zuo ◽  
Kun Liu ◽  
Xing Hua Zhu
Keyword(s):  
High Speed ◽  
High Performance ◽  
Large Scale ◽  
Position Control ◽  
Computer Numerical Control ◽  
Numerical Control ◽  
Cnc Machine Tools ◽  
Cnc Machine ◽  
Cnc System ◽  
Intelligent Software

In order to meet the development demands for high-speed and high-precision of Computer Numerical Control (CNC) machine tools, the equipped CNC systems begin to employ the technical route of software hardening. Making full use of the advanced performance of Large Scale Integrated Circuits (LSIC), this paper puts forward using Field Programmable Gates Array (FPGA) for the functional modules of CNC system, which is called Intelligent Software Hardening Chip (ISHC). The CNC system architecture with high performance is constructed based on the open system thought and ISHCs. The corresponding programs can be designed with Very high speed integrate circuit Hardware Description Language (VHDL) and downloaded into the FPGA. These hardening modules, including the arithmetic module, contour interpolation module, position control module and so on, demonstrate that the proposed schemes are reasonable and feasibility.

An Analytical C3 Continuous Local Corner Smoothing Algorithm for Four-Axis Computer Numerical Control Machine Tools

2018 ◽  
Vol 140 (5) ◽  
Author(s):  
Qin Hu ◽  
Youping Chen ◽  
Jixiang Yang ◽  
Dailin Zhang
Keyword(s):  
Machine Tools ◽  
Numerical Control ◽  
Cnc Machine Tools ◽  
Smoothing Algorithm ◽  
Linear Motion ◽  
Tool Orientation ◽  
Cnc Machine ◽  
B Splines ◽  
Rotary Axes ◽  
Tip Position

Linear motion commands of multi-axis computer numerical control (CNC) machine tools need to be smoothed at the transition corners, because the velocity discontinuities at corners can result in fluctuations on machine tool motions and lead to poor surface quality. However, no research has been reported on local corner smoothing algorithm for four-axis CNC machine tools with two rotary axes by considering their special kinematic characteristics. To this end, this paper proposes an analytical C3 continuous local corner smoothing algorithm for four-axis CNC machines with two rotary axes. After coordinates transformation, the tool tip positions and tool orientations are smoothed by locally inserting specially designed three-dimensional (3D) quintic B-splines and one-dimensional (1D) quintic B-splines into the corners between linear motion segments, respectively. The smoothing algorithm guarantees C3 continuity of the tool tip position and C3 continuous synchronization of the tool orientation related to the tool tip position, through analytically evaluating control points of the inserted microsplines. The maximum error tolerances of the tool tip position and tool orientation are mathematically constrained. Experiments on an in-house developed four-axis machine verify the efficacy of the proposed algorithm, where maximal errors caused by the local corner smoothing algorithm are constrained, the synchronization of the tool orientation and the tool tip position are achieved, and the proposed C3 continuous corner smoothing algorithm has lower jerk and jounce but higher tracking and contour accuracy than C2 continuous algorithm.

scholarly journals Fuzzy-PID controller for an energy efficient personal vehicle: Two-wheel electric skateboard

2019 ◽  
Vol 9 (6) ◽  
pp. 5312
Author(s):  
Bambang Sumantri ◽  
Eko Henfri Binugroho ◽  
Ilham Mandala Putra ◽  
Rika Rokhana
Keyword(s):  
Energy Consumption ◽  
Pid Control ◽  
Energy Efficient ◽  
Pid Controller ◽  
Electric Energy ◽  
Fuzzy Pid ◽  
Electrical System ◽  
Fuzzy Pid Control ◽  
Electric Energy Consumption ◽  
Fuzzy Pid Controller

The two-wheeled electric skateboard (TWS) is designed for a personal vehicle. A Fuzzy-PID control strategy is designed and implemented for controlling its motion. Basically, motions control of the TWS is performed by balancing the pitch position of the TWS. Performance of the designed controller is demonstrated experimentally. The Fuzzy algorithm updates the PID gains and therefore it can handle the changing of the TWS load. Contribution of Fuzzy-PID in reducing the electric energy consumption, which is an important issue in electrical system, is also evaluated. The Fuzzy-PID successes to reduce the electric energy consumption of the TWS compared to the conventional PID.

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