Study of Ferrous Material Reduction Based on Thermal Reserve Zone of Modern Blast Furnace

2011 ◽  
Vol 391-392 ◽  
pp. 65-70
Author(s):  
Liang Guo ◽  
Sheng Li Wu ◽  
Li Hua Zhang ◽  
Bi Yang Tuo
Keyword(s):  
Weight Loss ◽  
Blast Furnace ◽  
Raw Materials ◽  
Process Conditions ◽  
Ferrous Material ◽  
Batch Weight

Through analyzing and inspecting the raw materials conditions and process conditions that affect ferrous material reduction in the thermal reserve zone, the article indicates that for the three commonly used ferrous material of blast furnace, sinter, pellets and lump ore, sinter is easiest to reduce and lump ore is most difficult to reduce. And increasing of the size of ferrous material promote the reduction of the ferrous material slightly. With the increase of batch weight, weight loss of ore and coke decrease at first and then increase. With the increase of the ratio of coke/ore, the extent of reduction of ferrous material had not significantly improved.

Effect of the Fuel, Raw Materials, and Process Conditions on the Behavior of Temperature Change in a Blast-Furnace Lining

Metallurgist ◽  
2015 ◽  
Vol 59 (3-4) ◽  
pp. 290-299 ◽  
Author(s):  
Yu. S. Semenov ◽  
N. M. Mozharenko ◽  
V. V. Gorupakha ◽  
E. I. Shumel’chik ◽  
A. V. Nasledov ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Temperature Change ◽  
Raw Materials ◽  
Furnace Lining ◽  
Process Conditions ◽  
Blast Furnace Lining

Experimental Research on the Qualitative Characteristics of Iron Ores and Ferrous Waste That Can Be Used in Blast Furnace Mixt Injection Technology

2019 ◽  
Vol 70 (11) ◽  
pp. 3835-3842
Author(s):  
Mihai Dumitru Tudor ◽  
Mircea Hritac ◽  
Nicolae Constantin ◽  
Mihai Butu ◽  
Valeriu Rucai ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Experimental Research ◽  
Raw Materials ◽  
Coal Dust ◽  
Production Costs ◽  
Iron Ores ◽  
Fine Grained ◽  
Experimental Laboratory ◽  
Injection Technology ◽  
Direct Use

Direct use of iron ores in blast furnaces, without prior sintering leads to a reduction in production costs and energy consumption [1,2]. Fine-grained iron ores and iron oxides from ferrous wastes can be used together with coal dust and limestone in mixed injection technology through the furnace tuyeres. In this paper are presented the results of experimental laboratory investigations for establishing the physic-chemical characteristics of fine materials (iron ore, limestone, pulverized coal) susceptible to be used for mixed injection in blast furnace. [1,4]. The results of the experimental research have shown that all the raw materials analyzed can be used for mixt injection in blast furnace.

scholarly journals A downscaling cold model for solid flow behaviour in a top gas recycling-oxygen blast furnace

2020 ◽  
Vol 39 (1) ◽  
pp. 447-456
Author(s):  
Zhenlong An ◽  
Jingbin Wang ◽  
Yanjun Liu ◽  
Yingli Liu ◽  
Xuefeng She ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Gas Flow ◽  
Stagnant Zone ◽  
Flow Zone ◽  
Cold Model ◽  
Solid Flow ◽  
Oxygen Blast ◽  
Top Gas Recycling ◽  
Batch Weight ◽  
Gas Recycling

AbstractThe top gas recycling-oxygen blast furnace (TGR-OBF) is a reasonable method used to reduce both coke rate and energy consumption in the steel industry. An important feature of this process is shaft gas injection. This article presents an experimental study on the gas–solid flow characteristics in a TGR-OBF using a two-dimensional cold model. The experimental conditions and parameters were determined using a series of similarity criteria. The results showed that the whole flow area in the TGR-OBF can be divided into four distinct flow zones, namely, the stagnant zone, the plug flow zone in the upper part of the shaft, the converging flow zone and the quasi-stagnant flow zone, which is similar to that in a traditional blast furnace. Then the effects of batch weight and the ratio (X) of the shaft injected gas flow rate to the total gas flow rate on solid flow behaviour were investigated in detail. With the increase in batch weight, the shape of the stagnant zone tends to be shorter and thicker. Furthermore, with the increase in X value from 0 to 1, the stagnant zone gradually becomes thinner and higher. The results obtained from the experiments provide fundamental data and a validation for the discrete element method–computational fluid dynamics-coupled mathematical model for TGR-OBFs for future studies.

Synthesis of Polyurethane Dendrimers and Transfer Properties of Dye

2013 ◽  
Vol 457-458 ◽  
pp. 65-71
Author(s):  
Jing Ru Jia
Keyword(s):  
Methyl Orange ◽  
Phase Transfer ◽  
Raw Materials ◽  
Toluene Diisocyanate ◽  
Polymerization Process ◽  
Process Conditions ◽  
Addition Polymerization ◽  
Different Temperatures ◽  
The Difference ◽  
Transfer Properties

The polyfunctional organic compounds 2- hydroxymethyl -1,4- butanediol (trihydric alcohol) and toluene diisocyanate -2, 4- diisocyanate (TDI) were taken as the raw materials in this study. A polyurethane dendrimer was synthesized by utilizing the difference in the reaction activity of two isocyanate groups of TDI at different temperatures. The polymerization process conditions were studied. The addition polymerization of para-position NCO groups occurred at 50 °C, and that of ortho NCO groups occurred at 90 °C. According to the structure of the dendrimer synthesized, methyl orange was used as the guest molecule. Consequently, the aqueous methyl orange showed a phase transfer. With the increase of dendrimer concentration, the transfer rate of methyl orange increased.

scholarly journals New Approach in Research of Quartzes and Quartzites for Ferroalloys and Silicon Production

Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 670
Author(s):  
Jaroslav Legemza ◽  
Róbert Findorák ◽  
Branislav Buľko ◽  
Jaroslav Briančin
Keyword(s):  
Raw Materials ◽  
Electricity Consumption ◽  
Process Conditions ◽  
Material Research ◽  
New Approach ◽  
Pure Silicon ◽  
Metallurgical Properties ◽  
Similar Chemical ◽  
The Individual ◽  
Individual Grains

This article deals with material research of selected types of quartz and quartzites in order to determine the priority of their use in the production of ferrosilicon and pure silicon, respectively. The highest quality quartzes and quartzites are commonly used in metallurgy, but not all types of these silicon raw materials are suitable for the production of ferrosilicon and pure silicon, despite their similar chemical composition. Behavior differences can be observed in the process conditions of heating and carbothermic production of ferrosilicon and silicon. These differences depend, in particular, on the nature and content of impurities, and the granularity (lumpiness) and microstructure of individual grains. The research focused primarily on determining the physicochemical and metallurgical properties of silicon raw materials. An integral part of the research was also the creation of a new methodology for determining the reducibility of quartzes (or quartzites), which could be used for real industrial processes and should be very reliable. The results of the laboratory experiments and evaluation of the physicochemical and metallurgical properties of the individual quartzes (or quartzites) are presented in the discussion. Based on comparison of the tested samples’ properties, their priority of use was determined. This research revealed the highest quality in quartzite from Sweden (Dalbo deposit) and Ukraine (Ovruč deposit) and quartz from Slovakia (Švedlár deposit). The use of these raw materials in industrial conditions is expected to result in the achievement of better production parameters, such as higher yield and product quality and lower electricity consumption.

Adjustment of a technology of cast iron smelting in the blast furnace of jsc "ural steel" w ith a volume of 1232 см3 with charge h a v in g 95% share of Mikhailovskii GOK pellets

2021 ◽  
Vol 77 (7) ◽  
pp. 768-775
Author(s):  
I. F. Iskakov ◽  
G. A. Kunitsyn ◽  
D. V. Lazarev ◽  
А. А. Red`kin ◽  
S. A. Trubitsyn ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Raw Material ◽  
Material Base ◽  
Hot Metal ◽  
Charging System ◽  
Iron Smelting ◽  
Gas Consumption ◽  
A Charge

To use effectively internal raw material base, JSC “Ural Steel” accomplished I category major overhaul of the blast furnace No. 2. The main purpose of the overhaul was to design a rational profile which could ensure an ability to operate with a charge containing 95 % of Mikhailovskii GOK (mining and concentrating plant) pellets having basicity of 0.5 by CaO/SiO2. The blast furnace No. 2 having useful volume of 1232 m3, was constructed by design of Danieli Corus, the Netherlands, and was blown in on December 30, 2020. In the process of guarantee tests, step-by-step increase of Mikhailovskii GOK pellets (Fetotal = 60.5 %, CaO/SiO2 = 0.5) content in the charge iron ore part was being accomplished from 55 to 95.1%. Charging of the blend containing pellets in the amount of 55% of iron ore part, was done by charging system 4OOCC + 1COOCC (Ore - Coke) with filling level 1.5 m. Under conditions of pellets part increase in the blend, the charging system was changed to decrease their content at the periphery, to increase it in the ore ridge zone and make it intermediate between periphery and the ore ridge. At the pellets share in the iron ore raw materials 0.75 the charging system was used as the following: 3OOCC + 1COOC + 1COOCC, while at the content 95.1% the following charging system was used: 2COOC + 2COOC + 1COOCC. It was noted that in the period of guarantee tests the furnace running was smooth. The average silicon content in the hot metal was 0.70% at the standard deviation 0.666. Sulfur content in the hot metal did not exceed 0.024%, the blowing and natural gas consumption figures were 2100 m3/min and 11000 m3/min correspondently, oxygen content in the blowing 26.5%, hot blowing and top smoke pressure figures were 226.5 and 109.8 KPa correspondently. The productivity of the furnace was reached as high as 2358 t/day at the specific coke rate 433 kg/t of hot metal. After guarantee tests completion, the pellets content in the iron ore part was decreased gradually from 95 down to 50%. The decreasing was made by 5% in every 6 hours of operation. Application of the mastered technology of the blast furnace No. 2 with the increased share of pellets will enable to stably supply the blast furnaces No. 1, 3 and 4 by iron ore raw materials in the proportion of 30-35% of pellets and 65-70% of sinter.

RATIONAL PROCESS PARAMETERS OF CHOPPED SEMI-FINISHED PRODUCTS PRODUCTION USING EMULSIONS FROM COLLAGENCONTAINING RAW MATERIALS

2020 ◽  
pp. 199-213
Author(s):  
I. Kaltovich
Keyword(s):  
Heat Treatment ◽  
Weight Loss ◽  
Connective Tissue ◽  
Raw Materials ◽  
Steam Treatment ◽  
Point System ◽  
Technological Parameters ◽  
Genus Lactobacillus ◽  
Rational Process

The article presents the results of research on the determination of rational technological parameters for the production of chopped semi-products using emulsions from collagen-containing raw materials fermented by bacteria of the genus Lactobacillus. Water dosages are installed in the composition of chopped semi-finished products: 12% – with emulsions from pork skin and tails and 11% - with emulsion from connective tissue. Duration of ingredients mixing (5 minutes), sequence of raw materials laying during manufacture of articles, as well as duration of heat treatment of chopped semiproducts is determined: 25 minutes – during steaming (t = 95–100 °С), 20 minutes – during baking (t = 180 °C), 15 minutes – during frying (t = 110 °C), while recommended methods of bringing semifinished products to culinary readiness are steam treatment and baking, which allow for improved functional and technological (TUS – 79.3-81.8%, weight loss during heat treatment – 5.1–7.9%), structural and mechanical (PNS - 1413.9–1470.4 Pa) and organoleptic indicators (juiciness, appearance, consistency, taste, smell) of these products (9 points according to the 9-point system).

Processing Technogenic Raw Materials-Phosphorus Slags with the Production of Precipitated Nanosilica and Simultaneous Recovery of Valuable Components

2021 ◽  
Vol 316 ◽  
pp. 637-642
Author(s):  
Yelena G. Bochevskaya ◽  
Zaure B. Karshigina ◽  
Aynash S. Sharipova
Keyword(s):  
Specific Surface ◽  
Raw Materials ◽  
Nitric Acid Concentration ◽  
Process Conditions ◽  
Flow Sheet ◽  
Process Duration ◽  
Precipitated Silica ◽  
Component Content ◽  
Slag Processing ◽  
White Soot

The paper provides a flow sheet of the phosphorus slag processing to produce precipitated silica (white soot). The process conditions for opening phosphorus slag at the I stage of leaching have been selected: the nitric acid concentration is 3.5 mol/dm3; the ratio S:L = 1:3.5; the temperature is 60 oС; and the process duration is 1 hour. The parameters of the white soot production II stage have been determined: the HNO3 concentration is 6.5 mol/dm3; the ratio S:L = 1:3.5; the temperature is 50 oС; and the process duration is 1 hour. The temperature effect on the white soot structure and the specific surface have been established. At optimal process parameters, the white soot batches have been obtained with the main SiO2 component content of 88.2 and 90.5 %, and a specific surface of 170 and 182 m2/g, respectively. The through recovery of silicon into a commercial product is 98.0 % of its initial content in slag.

scholarly journals New methods of acid hydrolysis of cellulose and plant raw materials

2021 ◽  
Vol 57 (1) ◽  
pp. 119-128
Author(s):  
V. S. Boltovsky
Keyword(s):  
Acid Hydrolysis ◽  
Plant Biomass ◽  
Raw Materials ◽  
Agricultural Waste ◽  
Feed Additives ◽  
Process Conditions ◽  
Catalytic Systems ◽  
Plant Raw Materials ◽  
Hydrolysis Of Cellulose ◽  
Hydrolysis Of

Prospects for the development of hydrolysis production are determined by the relevance of industrial use of plant biomass to replace the declining reserves of fossil organic raw materials and increasing demand for ethanol, especially for its use as automobile fuel, protein-containing feed additives that compensate for protein deficiency in feed production, and other products. Based on the review of the research results presented in the scientific literature, the analysis of modern methods of liquid-phase acid hydrolysis of cellulose and various types of plant raw materials, including those that differ from traditional ones, is performed. The main directions of increasing its efficiency through the use of new catalytic systems and process conditions are identified. It is shown that the most promising methods for obtaining monosaccharides in hydrolytic processing of cellulose and microcrystalline cellulose, pentosan-containing agricultural waste and wood, are methods for carrying out the process at elevated and supercritical temperatures (high-temperature hydrolysis), the use of new types of solid-acid catalysts and ionic liquids. 

scholarly journals Properties and application of carbon composite brick for blast furnace hearth

2015 ◽  
Vol 51 (2) ◽  
pp. 143-151 ◽  
Author(s):  
K.X. Jiao ◽  
J.L. Zhang ◽  
Z.J. Liu ◽  
Y.G. Zhao ◽  
X.M. Hou
Keyword(s):  
Blast Furnace ◽  
Chemical Composition ◽  
Raw Materials ◽  
Protective Layer ◽  
Silicon Powder ◽  
Slag Layer ◽  
Carbon Composite ◽  
Carbon Layer ◽  
Furnace Hearth ◽  
Blast Furnace Hearth

A type of carbon composite brick was produced via the microporous technique using natural flack graphite, ?-Al2O3 and high-quality bauxite chamotte (Al2O3?87 mass%) as raw materials with fine silicon powder as additive. The composition and microstructure of the obtained carbon composite were characterized using chemical analysis, XRD and SEM with EDS. The high temperature properties of thermal conductivity, oxidization and corrosion by molten slag and hot metal of the composite were analyzed. Based on these, the type of carbon composite brick worked in a blast furnace hearth for six years was further sampled at different positions. The protective layer was found and its chemical composition and microscopic morphology were investigated. It is found that the carbon composite brick combines the good properties of both the conventional carbon block and ceramic cup refractory. The protective layer near the hot face consists of two separated sublayers, i.e. the slag layer and the carbon layer. A certain amount of slag phase is contained in the carbon layer, which is caused by the reaction of coke ash with the refractory. No obvious change in the chemical composition of the protective layer along the depth of the sidewall is found. This work provides a useful guidance for the extension of the lifetime of blast furnace hearths.

Sign in / Sign up

Export Citation Format

Share Document