Study on a Practical Case of Cleaner Production Audit

2012 ◽  
Vol 424-425 ◽  
pp. 1334-1337
Author(s):  
Rong Jun Su
Keyword(s):  
Sewage Treatment ◽  
Social Benefit ◽  
Cleaner Production ◽  
Raw Material ◽  
Practical Case ◽  
Steam Boiler ◽  
Existing Problems ◽  
High Efficient ◽  
Total Investment ◽  
Treatment Facilities

Through the extensive research and deep analysis of existing problems in cleaner production, four middle/high expense plans were set forth, demonstrated and implemented. These four implement plans included high efficient steam traps, energy saving system of steam boiler, improved sewage treatment facilities and vacuum raw material feeder. The total investment was 330 thousand Yuan RMB. The annual discharge of waste water was reduced by about 30 thousand tons and annual economic profit was 680 thousand Yuan RMB. Moreover, better environmental and social benefit was created. More importantly, a sustainable cleaner production mechanism was established for the factory.

Pyridine Degradation by Suspensions and Biofilms of Achromobacter pulmonis PNOS and Burkholderia dolosa BOS Strains Isolated from Activated Sludge of Sewage Treatment Plants

2020 ◽  
Vol 36 (2) ◽  
pp. 86-98
Author(s):  
A.A. Sergeeva ◽  
G.V. Ovechkina ◽  
A.Yu. Maksimov
Keyword(s):  
Activated Sludge ◽  
Sewage Treatment ◽  
Local Treatment ◽  
Carbon Sources ◽  
Mining Institute ◽  
Bacterial Strains ◽  
Federal Research ◽  
Registration Number ◽  
Treatment Facilities ◽  
Pyridine Degradation

Bacterial strains capable of degradation of 0.8-15.8 g/1 pyridine hydrochloride have been isolated from activated sludge of municipal biological treatment plants in Perm (BOS) and local treatment facilities of the LUKOIL-Permnefteorgsintez enterprise (PNOS). The strains were identified as Achromobacter pulmonis and Burkholderia dolosa. The optimal pyridine concentration for the growth of the isolated strains was 4.0 g/1. The pyridine degradation during the A. pulmonis PNOS and B. dolosa BOS cultivation on a medium with ammonium chloride and glucose and without additional nitrogen or carbon sources was studied. It was shown that the strains are able to accumulate biomass in a medium with pyridine as the sole carbon and nitrogen source; the addition of glucose to the medium (1 g/L) accelerated the pyridine degradation by A. pulmonis PNOS, but inhibited the process carried out by B. dolosa BOS. B. dolosa BOS and A. pulmonis PNOS biofilms efficiently utilized pyridine during growth on basalt and carbon fibers; the highest rate of pyridine utilization (1.8 g /(L day)) was observed in A. pulmonis PNOS biofilms on basalt fibers. pyridine, biodegradation, activated sludge, biofilms, Achromobacter pulmonis, Burkholderia dolosa The authors grateful to Dr. I.I. Tchaikovsky, Head of the Laboratory of Geology of Mineral Deposits of the Mining Institute, a branch of the Perm Federal Research Center, for help with electron microscopy of the samples. This work was carried out as part of a state assignment on the topic « Study of the Functional and Species Diversity of Microorganisms Useful for Ecocenoses and Human Practical Activity», registration number R&D AAAA-A19-119112290008-4.

A seven year plan for upgrading the 200.000 p.e. treatment plant of Uppsala, Sweden

1994 ◽  
Vol 29 (12) ◽  
pp. 117-127
Author(s):  
Jan Erik Lind ◽  
Ernst Olof Swedling
Keyword(s):  
Cost Efficiency ◽  
Sewage Treatment ◽  
Sewage Treatment Plant ◽  
Treatment Plant ◽  
Working Environment ◽  
Regional Environment ◽  
Nitrogen Reduction ◽  
Total Investment ◽  
Close Cooperation ◽  
The Cost

The sewage treatment plant of Uppsala was originally built in 1946 and has since then been extended and upgraded several times up to 1972 when the last major upgrading was completed. In 1987 it was decided to renew the treatment plant for at least another 20-30 years of operation and to upgrade the biological process to include nitrogen reduction. A 7 year plan covering some 18 items with a total investment cost of approximately 120 MSEK was set in action during 1987. The aim was to raise the cost efficiency by introducing modern techniques, new machinery, a better working environment and a better understanding of the processes used. The need to keep the plant in operation during reconstruction work has caused difficulties, delays and unforseen costs but a close cooperation between all parties concerned (operators, contractors, engineers and the regional environment administration) has solved most of the problems. Experiences so far include an improved effluent quality, a better cost efficiency, a healthier and more engaged operating staff. A research team has been engaged to develop and introduce a nitrogen reduction scheme in the activated sludge process. This has been a challenging and fruitful experience.

scholarly journals Factors Affecting the Metal Recovery Yield during Induction Melting of Aluminium Swarf

2012 ◽  
Vol 730-732 ◽  
pp. 781-786
Author(s):  
Hélder Puga ◽  
Joaquim Barbosa ◽  
Carlos Silva Ribeiro
Keyword(s):  
Processing Parameters ◽  
High Energy ◽  
Metal Recovery ◽  
Raw Material ◽  
Protective Atmosphere ◽  
Induction Melting ◽  
Recovery Rates ◽  
Recovery Yield ◽  
High Efficient ◽  
Machining Operations

Machining operations of cast parts usually generate considerable amounts of waste in the form of chips (usually 3–5% of the casting weight). Traditionally, swarf is sold to scrapers and remelters, but this option is quite expensive because the selling price is roughly 30% of the acquisition price of the commercial 2nd melt raw material. For most aluminium foundries that incorporate machining operations in their products, reusing aluminium chips as raw material for the melting stocks is perhaps the best option as waste management policy in what concerns to economical and technical aspects. Nevertheless, aluminium swarf is a low density product (0.25 kg/dm3) and is usually covered by a thin film of aluminium oxide and machining fluid. Melting such a product without suitable previous preparation leads to very low metal recovery rates, high energy consumption, gases and smoke generation and very low quality of the final product. During the last years, the authors have developed a high efficient and environmentally friend aluminium swarf recycling technique, using direct incorporation in aluminium melts. The influence of processing parameters, namely melt temperature and holding time, melting atmosphere, swarf briquetting pressure and melting charge composition in the metal recovery yield and dross generation was studied and characterized, and the optimal processing parameters were established. The microstructure of the final product obtained in those conditions was evaluated and is also presented. It is shown that the recycling efficiency depends on the swarf conditioning, the melting technique and the melt treatment methodology. Swarf moisture reduction, induction melting under protective atmosphere and a specially developed degassing technique were found the most important factors influencing the recycling process. By using the developed technique, cast ingots with microstructure and sanity similar to commercially available AlSi12Cu1 2nd melt raw material were successfully obtained with minimal dross formation and metal recovery rates around 90%, without using traditional salts and fluxes.

scholarly journals Localization of enterprises for primary processing of milk in Almaty region

2021 ◽  
Vol 3 ◽  
pp. 13-23
Author(s):  
G.U. Akimbekova ◽  
◽  
A.B. Baymuhanov ◽  
U.R. Kaskabaev ◽  
◽  
...  
Keyword(s):  
Dairy Products ◽  
Dairy Industry ◽  
Raw Material ◽  
Agricultural Cooperatives ◽  
Milk Processing ◽  
Existing Problems ◽  
Technological Chain ◽  
The Republic ◽  
Production Capacities ◽  
Potential Reserve

The purpose-on the basis of the analysis of the current state and location of enterprises in the dairy industry of the republic and Almaty region, in particular, to identify the main factors that hinder its development, to develop recommendations for solving the existing problems. Methods - monographic, computational-constructive, analytical, economic-statistical, logical generalization. Results - research confirms the underdevelopment of the infrastructure for effective promotion of dairy products from producer to consumer along the production-processing-sale technological chain, especially primary milk processing; often there is a discrepancy between the required proportions between the existing production capacities of milk processing enterprises and the level of development of their raw material zones. Based on production potential of each district of a specific region and calculation of the population's demand for dairy products, a forecast for creation of agricultural cooperatives (APC) of dairy direction for purification of milk from mechanical impurities, cooling, storage and transportation in the context of districtsis presented. It is necessary to create 77 APC for the period 2021-2022, incl. 64 cooperatives for primary milk processing. Conclusions - it is recommended to merge small farms into agricultural cooperatives. The economic efficiency of organizing a cooperative milk collection point at the district level has been justified. Based on the study of the existing schemes for location of milk processing enterprises, proposals have been developed for the localization of new cooperative milk collection points in the territorial units of the region. Dairy industry enterprises need investments to renew their fixed assets. The authors note that the possibilities and advantages of cooperative principles and the potential reserve of agricultural cooperation are not yet fully realized.

scholarly journals Wastewater Treatment Methods and Sewage Treatment Facilities in Almaty, Kazakhstan

2022 ◽  
Vol 23 (1) ◽  
pp. 240-251
Author(s):  
Kairat Ospanov ◽  
Erzhan Kuldeyev ◽  
Bagdaulet Kenzhaliyev ◽  
Anatoly Korotunov
Keyword(s):  
Wastewater Treatment ◽  
Sewage Treatment ◽  
Treatment Methods ◽  
Treatment Facilities

scholarly journals USE OF SLUDGE FROM SANITARY SEWAGE TREATMENT PLANTS (S.T.P) AND THEIR USE AS RAW MATERIAL IN THE MANUFACTURE OF BRICKS

2019 ◽  
Vol 16 (33) ◽  
pp. 823-840
Author(s):  
M. K. TARABAI ◽  
S. G. de AZEVEDO
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Sewage Treatment ◽  
Point Of View ◽  
Test Method ◽  
Raw Material ◽  
Environmental Preservation ◽  
Ceramic Block ◽  
Environmental Requirements ◽  
The One

This paper discusses a possible solution regarding the final disposal of sludge from Sanitary Sewage Treatment Stations (ET), aiming at environmental preservation. The solid waste generated after the wastewater treatment processes is highly contaminating and detrimental to the area in which it is deposited. Given this, the use of sludge with the application of reuse techniques becomes pertinent, both from the economic point of view and from the ecological point of view. By replacing the use of aggregates from mineral deposits, the main clay raw material in the manufacture of ceramic products (Vieira, 2000), by the treated sludge of WWTP we will save on the sources of granular materials. Aiming its reintegration to the production cycle through the introduction of sludge as raw material incorporated in the ceramic mass in the manufacture of hollow bricks, the viability of use was verified through performance analysis, compared to the control brick made of pottery, without the addition of sludge. Specimens were prepared with three types of samples: 90% clay and 10% sludge; 80% clay and 20% sludge; 70% clay and 30% sludge. Mass loss, water absorption index and compressive strength tests were performed. As for the tests, the specimens with 10% and 20% of sludge were the ones that had better adaptation to the technical requirements, but because it is a larger volume of the residue for the application of reuse techniques, the brick with 20% sludge dosage. is the most suitable. NBR7.171, November 1992: Ceramic Block for masonry; Specification NBR 6.461, June 1983: Masonry Ceramic Block - Compressive Strength Check: Test Method; NBR 8.947, November 1992: Ceramic Tile- Determination of Mass and Water Absorption: Test Method. As for the tests, the specimen with 20% of sludge was the one that had the best adaptation to technical and environmental requirements. The present article approaches a possible solution regarding the destination of the sludge coming from Sanitary Sewage Treatment Stations, aiming at environmental preservation. Aiming at its reintegration into the productive cycle through applications of reuse techniques, the sludge became raw material when the ceramic mass was incorporated into the brick fabrication. Three types of samples were elaborated: 90% of clay and 10% of mud; 80% clay and 20% sludge; 70% clay and 30% sludge. As for the tests, the test specimen with 20% of sludge was the one that had more adequacy to the technical and environmental requirements.

scholarly journals Regulatory and technological prerequisites of the use of sewage sludge for the production of organic fertilizers

2020 ◽  
pp. 162-170
Author(s):  
R. Edgecock ◽  
V. V. Bratishko ◽  
I. V. Zinchenko ◽  
S. H. Karpus ◽  
D. O. Milko ◽  
...  
Keyword(s):  
Heavy Metals ◽  
Sewage Sludge ◽  
Municipal Wastewater ◽  
Raw Materials ◽  
Sewage Treatment ◽  
Sewage Treatment Plant ◽  
Treatment Plant ◽  
Raw Material ◽  
Organic Fertilizers ◽  
Mineral Fertilizers

Annotation Purpose. Summarize the regulatory and technological requirements for the production of organic (organo-mineral) fertilizers on the base of sewage sludge. Methods. Analysis and generalization of the requirements of regulatory documents on the management of organic waste and their use as raw materials for the production of organic fertilizers and soil improvers. Results. The current legislative, departmental and regulatory documentary base in Ukraine concerning the treatment of sediment resulting from biological sewage treatment at municipal wastewater treatment plants for its further use in agriculture as fertilizers is analysed. Indicators are identified and analysed to determine the possibility, feasibility, efficiency and scope of organic fertilizers produced using sewage sludge. The analysis of changes in the content of organic matter and total nitrogen in the sewage sludge during its storage at the sewage treatment plant sites is presented. The technological feasibility of using sludge of different shelf life in composting production has been determined. Conclusions 1. The regulatory framework of Ukraine contains a sufficiently complete list of indicators that should be met by organic raw materials (sewage sludge) for further use as organic fertilizers. Some of these indicators – bio security and heavy metals content – can be improved in the composting process of fertilizers. 2. Fresh sediment, as well as sediment accumulated in the last late autumn and winter periods, is of main value for use as a raw material in the production of organic fertilizers. 3. The use in the production of compost sludge stored on sludge sites for a period of half a year or more requires special control of the process of decontamination. In this case, it is advisable to use additional means of wastewater decontamination. Keywords: heavy metals, manure, humus, decontamination, composting, organic fertilizers, sewage sludge.

scholarly journals Advanced sewage treatment facilities in South Tahoe.

1997 ◽  
Vol 26 (5) ◽  
pp. 308-313
Author(s):  
Takeshi MATSUNAMI ◽  
Kikuji HAMADA
Keyword(s):  
Sewage Treatment ◽  
Treatment Facilities

Appropriate Wastewater Treatment and Reuse in Morocco – Boujad: A Case Study

1991 ◽  
Vol 24 (9) ◽  
pp. 205-213 ◽  
Author(s):  
S. B. Niedrum ◽  
A. Karioun ◽  
D. D. Mara ◽  
S. W. Mills
Keyword(s):  
Public Health ◽  
Local Community ◽  
Sewage Treatment ◽  
Microbiological Quality ◽  
Crop Productivity ◽  
Waste Stabilisation Ponds ◽  
Fertilizer Value ◽  
Untreated Wastewater ◽  
Hot Arid Climate ◽  
Treatment Facilities

Reuse of wastewater for crop irrigation is essential to sustain agricultural growth in a country such as Morocco where water resources are scarce due to the hot, arid climate. However few towns in Morocco have sewage treatment facilities and reuse with untreated wastewater is therefore widespread, and the public health risks from excreta related disease high. A suitable treatment system to provide safe water for irrigation is the use of waste stabilisation ponds, which provide an effluent high in microbiological quality and also high in fertilizer value due to the large amounts of algae which are normally discharged. It was therefore decided to implement an integrated waste stabilisation pond, effluent reuse system as a demonstration scheme of the advantages, both in terms of improved crop productivity and public health of the local community. The town of Boujad in Kouribga Province was selected as a suitable site and this paper describes the background to the development.

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