Entropy Analysis and Optimization of Phase Transition Heat Exchangers

2012 ◽  
Vol 516-517 ◽  
pp. 276-283
Author(s):  
Jian Wang ◽  
Hu Chen ◽  
Hong Biao Huang ◽  
Han Zhong Tao

Entropy analysis method was adopted to analyze and optimize a jacketed pipes-type heat pipe steam generator. In the entropy analysis process, the entropy production resulted from the total temperature difference across the heat exchanger, the entropy production from main heat transfer element – heat pipes and the entropy production caused by the pressure drop due to working media flow on cold and hot sides were taken into consideration. In the calculation, the entropy production in all parts of the heat exchanger was analyzed row by row in a discrete pattern, except for the entropy production due to pressure drop on flue gas side. Analysis results show that for the heat exchanger in this case, the proportions of entropy production in the above-mentioned three parts are respectively 74.79%, 21.75% and 3.46%. On this basis, the article also made optimizing analysis with the cold and hot source temperature, heat pipe length and No. of heat pipe rows as parameters, to provide theoretical basis for further improving the energy efficiency of heat exchangers.

2013 ◽  
Vol 832 ◽  
pp. 160-165 ◽  
Author(s):  
Mohammad Alam Khairul ◽  
Rahman Saidur ◽  
Altab Hossain ◽  
Mohammad Abdul Alim ◽  
Islam Mohammed Mahbubul

Helically coiled heat exchangers are globally used in various industrial applications for their high heat transfer performance and compact size. Nanofluids can provide excellent thermal performance of this type of heat exchangers. In the present study, the effect of different nanofluids on the heat transfer performance in a helically coiled heat exchanger is examined. Four different types of nanofluids CuO/water, Al2O3/water, SiO2/water, and ZnO/water with volume fractions 1 vol.% to 4 vol.% was used throughout this analysis and volume flow rate was remained constant at 3 LPM. Results show that the heat transfer coefficient is high for higher particle volume concentration of CuO/water, Al2O3/water and ZnO/water nanofluids, while the values of the friction factor and pressure drop significantly increase with the increase of nanoparticle volume concentration. On the contrary, low heat transfer coefficient was found in higher concentration of SiO2/water nanofluids. The highest enhancement of heat transfer coefficient and lowest friction factor occurred for CuO/water nanofluids among the four nanofluids. However, highest friction factor and lowest heat transfer coefficient were found for SiO2/water nanofluids. The results reveal that, CuO/water nanofluids indicate significant heat transfer performance for helically coiled heat exchanger systems though this nanofluids exhibits higher pressure drop.


2021 ◽  
Vol 39 (4) ◽  
pp. 1225-1235
Author(s):  
Ajay K. Gupta ◽  
Manoj Kumar ◽  
Ranjit K. Sahoo ◽  
Sunil K. Sarangi

Plate-fin heat exchangers provide a broad range of applications in many cryogenic industries for liquefaction and separation of gasses because of their excellent technical advantages such as high effectiveness, compact size, etc. Correlations are available for the design of a plate-fin heat exchanger, but experimental investigations are few at cryogenic temperature. In the present study, a cryogenic heat exchanger test setup has been designed and fabricated to investigate the performance of plate-fin heat exchanger at cryogenic temperature. Major parameters (Colburn factor, Friction factor, etc.) that affect the performance of plate-fin heat exchangers are provided concisely. The effect of mass flow rate and inlet temperature on the effectiveness and pressure drop of the heat exchanger are investigated. It is observed that with an increase in mass flow rate effectiveness and pressure drop increases. The present setup emphasis the systematic procedure to perform the experiment based on cryogenic operating conditions and represent its uncertainties level.


2013 ◽  
Vol 655-657 ◽  
pp. 461-464 ◽  
Author(s):  
Su Fang Song

The three-dimensional model of heat exchangers with continuous helical baffles was built. The fluid flow dynamics and heat transfer of shell side in the helical baffled heat exchanger were simulated and calculated. The velocity, pressure and temperature distributions were achieved. The simulation shows that with the same baffle pitch, shell-side heat transfer coefficient increased by 25% and the pressure drop decreases by 18% in helical baffled heat exchanger compared with segmental helical baffles. With the analyzing of the flow and heat transfer in heat exchanger in 5 different inclination angles from 11°to 21°, it can be found that both shell side heat transfer coefficient and pressure drop will reduce respectively by 86% and 52% with the increases 11°to 21°of the inclination angles. Numerical simulation provided reliable theoretical reference for further engineering research of heat exchanger with helical baffles.


Author(s):  
Milnes P. David ◽  
Amy Marconnet ◽  
Kenneth E. Goodson

Two-phase microfluidic cooling has the potential to achieve low thermal resistances with relatively small pumping power requirements compared to single-phase heat exchanger technology. Two-phase cooling systems face practical challenges however, due to the instabilities, large pressure drop, and dry-out potential associated with the vapor phase. Our past work demonstrated that a novel vapor-venting membrane attached to a silicon microchannel heat exchanger can reduce the pressure drop for two-phase convection. This work develops two different types of vapor-venting copper heat exchangers with integrated hydrophobic PTFE membranes and attached thermocouples to quantify the thermal resistance and pressure-drop improvement over a non-venting control. The first type of heat exchanger, consisting of a PTFE phase separation membrane and a 170 micron thick carbon-fiber support membrane, shows no improvement in the thermal resistance and pressure drop. The results suggest that condensation and leakage into the carbon-fiber membrane suppresses venting and results in poor device performance. The second type of heat exchanger, which evacuates any liquid water on the vapor side of the PTFE membrane using 200 ml/min of air, reduces the thermal resistance by almost 35% in the single-phase regime in comparison. This work shows that water management, mechanical and surface properties of the membrane as well as its attachment and support within the heat exchanger are all key elements of the design of vapor-venting heat exchangers.


2001 ◽  
Author(s):  
Arash Saidi ◽  
Daniel Eriksson ◽  
Bengt Sundén

Abstract This paper presents a discussion and comparison of some heat exchanger types readily applicable to use as intercoolers in gas turbine systems. The present study concerns a heat duty of the intercooler for a gas turbine of around 17 MW power output. Four different types of air-water heat exchangers are considered. This selection is motivated because of the practical aspects of the problem. Each configuration is discussed and explained, regarding advantages and disadvantages. The available literature on the pressure drop and heat transfer correlations is used to determine the thermal-hydraulic performance of the various heat exchangers. Then a comparison of the intercooler core volume, weight, pressure drop is presented.


Entropy ◽  
2019 ◽  
Vol 21 (12) ◽  
pp. 1143 ◽  
Author(s):  
Kevin Fontaine ◽  
Takeshi Yasunaga ◽  
Yasuyuki Ikegami

Ocean thermal energy conversion (OTEC) uses the natural thermal gradient in the sea. It has been investigated to make it competitive with conventional power plants, as it has huge potential and can produce energy steadily throughout the year. This has been done mostly by focusing on improving cycle performances or central elements of OTEC, such as heat exchangers. It is difficult to choose a suitable heat exchanger for OTEC with the separate evaluations of the heat transfer coefficient and pressure drop that are usually found in the literature. Accordingly, this paper presents a method to evaluate heat exchangers for OTEC. On the basis of finite-time thermodynamics, the maximum net power output for different heat exchangers using both heat transfer performance and pressure drop was assessed and compared. This method was successfully applied to three heat exchangers. The most suitable heat exchanger was found to lead to a maximum net power output 158% higher than the output of the least suitable heat exchanger. For a difference of 3.7% in the net power output, a difference of 22% in the Reynolds numbers was found. Therefore, those numbers also play a significant role in the choice of heat exchangers as they affect the pumping power required for seawater flowing. A sensitivity analysis showed that seawater temperature does not affect the choice of heat exchangers, even though the net power output was found to decrease by up to 10% with every temperature difference drop of 1 °C.


2014 ◽  
Vol 18 (suppl.2) ◽  
pp. 375-391 ◽  
Author(s):  
Sepehr Sanaye ◽  
Davood Modarrespoor

Cost and effectiveness are two important factors of heat pipe heat exchanger (HPHE) design. The total cost includes the investment cost for buying equipment (heat exchanger surface area) and operating cost for energy expenditures (related to fan power). The HPHE was thermally modeled using e-NTU method to estimate the overall heat transfer coefficient for the bank of finned tubes as well as estimating pressure drop. Fast and elitist non-dominated sorting genetic algorithm (NSGA-II) with continuous and discrete variables was applied to obtain the maximum effectiveness and the minimum total cost as two objective functions. Pipe diameter, pipe length, numbers of pipes per row, number of rows, fin pitch and fin length ratio were considered as six design parameters. The results of optimal designs were a set of multiple optimum solutions, called ?Pareto optimal solutions?. The comparison of the optimum values of total cost and effectiveness, variation of optimum values of design parameters as well as estimating the payback period were also reported for various inlet fresh air volume flow rates.


Author(s):  
Rong Yu ◽  
Andrew D. Sommers ◽  
Nicole C. Okamoto ◽  
Koushik Upadhyayula

In this study, we have explored the effectiveness of heat exchangers constructed using anisotropic, micro-patterned aluminum fins to more completely drain the condensate that forms on the heat transfer surface during normal operation with the aim of improving the thermal-hydraulic performance of the heat exchanger. This study presents and critically evaluates the efficacy of full-scale heat exchangers constructed from these micro-grooved surfaces by measuring dry/wet air-side pressure drop and dry/wet air-side heat transfer data. The new fin surface design was shown to decrease the core pressure drop of the heat exchanger during wet operation from 9.3% to 52.7%. Furthermore, these prototype fin surfaces were shown to have a negligible effect on the heat transfer coefficient under both dry and wet conditions while at the same time reducing the wet airside pressure drop thereby decreasing fan power consumption. That is to say, this novel fin surface design has shown the ability, through improved condensate management, to enhance the thermal-hydraulic performance of plain-fin-and-tube heat exchangers used in air-conditioning applications. This paper also presents data pertaining to the durability of the alkyl silane coating.


2012 ◽  
Vol 560-561 ◽  
pp. 156-160
Author(s):  
Lin Ping Lu ◽  
Liang Ying

The experiments on heat transfer coefficient, pressure drop and thermal stress were done to heat exchangers with corrugated tubes and staight tubes. By analyising and comparing the heat transfer coeffient, pressure drop in tube side and shell side and axial force and stress, some conclusions can be conducted that the corrugated tube heat exchanger has better heat transfer coeffient, higher pressure drop and much lower stress caused by temperatur difference, also, it has obvious advantages under the circumstance of low Reynolds number and high temperature difference.


Author(s):  
Foluso Ladeinde ◽  
Kehinde Alabi ◽  
Wenhai Li

Manifold-microchannel combinations used on heat transfer surfaces have shown the potential for superior heat transfer performance to pressure drop ratio when compared to chevron type corrugations for plate heat exchangers (PHE) [1–4]. However, compared with heat transfer enhancements such as intermating troughs and Chevron corrugations, manifold-microchannels (MM) have several times more variables that influence the heat transfer and pressure drop characteristics, including microchannel width, depth, passes, manifold depth, width, and manifold fin thickness. Previous work has reported on the effects of some of the variables, and provides some models for their effects on thermal and hydraulic performance. The current paper presents a genetic algorithm (GA)-based procedure to analyze the implicit effects of some of the manifold-microchannel variables, and compare the performance of manifold-microchannel plate heat exchangers to those using standard Chevron corrugations. The objective of the present work is to evaluate the performance of manifold-microchannel heat transfer enhancements and demonstrate the potential for using GA-based procedure to optimize the heat exchanger. This paper also presents the modifications of the standard GA algorithm when applied to the optimization of MM. The resulting GA procedure is particularly well suited to PHEs for several reasons, including the fact that it does not require continuous variables or functional dependence on the design variables. In addition, the computational effort required for the GA technique in our implementation scales linearly, with a scaling coefficient that is significantly less than one, making it economical to analyze PHEs with several variables with degrees of freedom (DOF) with respect to the fitness function. The results of optimizing a manifold-microchannel plate heat exchanger are presented, and the exchanger’s performance is compared to more conventional PHE of the same volume utilizing chevron corrugations. Finally, results from the empirical procedure presented in this paper for a manifold-microchannel are compared with experimental measurements in Andhare [5].


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