Effects of Continuous Rolling Speed Change Rates on Geometric Dimension between Two Racks when Rolling Rail by Universal Pass

2012 ◽  
Vol 538-541 ◽  
pp. 2941-2944
Author(s):  
Yu Yan Liu ◽  
Yang Wang ◽  
Hu Zhu ◽  
Lin Chen

This paper used the finite element software to simulate the process of the heavy rail rolling deformation between the UR and ER racks. It studied on the stress distribution law of the universal mill pass, the relationship between the universal mill unbalanced rates of velocity and tension changes of the rack, effect of the universal mill unbalanced rates of velocity on the change of the rolling geometric dimensions caused by the unbalanced rates of velocity. The research can guide the adjustment of the dimensional accuracy of the rail’s universal rolling.

2012 ◽  
Vol 430-432 ◽  
pp. 525-529 ◽  
Author(s):  
Lin Chen ◽  
Ke Xin Bi

Using the finite element software ANSYS/LS-DYNA for the universal rolling machine to simulate,research unit of the universal rolling deformation etc, and the use of universal mill for heavy rail rolling to simulate of lead samples, study of both. By comparing experimental results, the results show rolling simulation of laboratory lead samples and finite element simulations of computer are basically the same, use the universal pass, the difference of pressure coefficient for the rail head and rail base and rail back that work on the workpiece at the universal pass is small, deformation of workpiece is uniformity, it ensure the dimensional accuracy of the finished rail on the rail section.


2021 ◽  
Vol 10 (8) ◽  
pp. 557
Author(s):  
Qiuping Li ◽  
Haowen Luo ◽  
Xuechen Luan

Heavy rain causes the highest drop in travel speeds compared with light and moderate rain because it can easily induce flooding on road surfaces, which can continue to hinder urban transportation even after the rainfall is over. However, very few studies have specialized in researching the multistage impacts of the heavy rain process on urban roads, and the cumulative effects of heavy rain in road networks are often overlooked. In this study, the heavy rain process is divided into three consecutive stages, i.e., prepeak, peak, and postpeak. The impact of heavy rain on a road is represented by a three-dimensional traffic speed change ratio vector. Then, the k-means clustering method is implemented to reveal the distinct patterns of speed change ratio vectors. Finally, the characteristics of the links in each cluster are analyzed. An empirical study of Shenzhen, China suggests that there are three major impact patterns in links. The differences among links associated with the three impact patterns are related to the road category, travel speeds in no rain days, and the number of transportation facilities. The findings in this research can contribute to a more in-depth understanding of the relationship between the heavy rain process and the travel speeds of urban roads and provide valuable information for traffic management and personal travel in heavy rain weather.


2011 ◽  
Vol 314-316 ◽  
pp. 1773-1777
Author(s):  
Wei Wei Liu ◽  
Pei Chen ◽  
Xiao Juan Gao ◽  
Chen Wei Shan ◽  
Min Wan

In this paper, a new procedure is proposed to study the deformation errors for spiral milling process of blade, which can be simplified as a stepwise beam based on the geometry and clamping characteristics. Kirchhoff beam theory is adopted to analyze the bending and torsion deformation. The relationship between machining deformation errors and the workpiece’s geometric dimension are also established based on the simplified model. Corresponding algorithms are realized by MATLAB codes. Experiment test shows that the results predicted by the proposed model are in well agreement with measured ones.


2021 ◽  
Author(s):  
Christian Peyton ◽  
Rachel S. Edwards ◽  
Steve Dixon ◽  
Ben Dutton ◽  
Wilson Vesga

Abstract This paper investigates the interaction behaviour between the fundamental shear horizontal guided wave mode and small defects, in order to understand and develop an improved inspection system for titanium samples. In this work, an extensive range of defect sizes have been simulated using finite element software. The SH0 reflection from a defect has been shown previously to depend on its length as the total reflection consists of reflections from both the front and back face. However, for small defect widths, this work has found that the width also affects this interference, changing the length at which the reflection is largest. In addition, the paper looks at how the size of the defect affects the mode converted S0 reflection and SH0 diffraction. The relationship between the SH0 diffraction and defect size is shown to be more complex compared to the reflections. The mode converted S0 reflection occurs at an angle to the incident wave direction; therefore, the most suitable angle for the detection has been found. Simultaneous measurement of multiple waves would bring benefits to inspection.


2019 ◽  
Vol 19 (10) ◽  
pp. 1950119
Author(s):  
Yajun Wang ◽  
Weibing Li ◽  
Guili Zhu ◽  
Wenbin Li

For the oblique penetration of a circular pipe target by a prefabricated fragment, the finite element software LS-DYNA was used to build a computational model for the circular pipe considering the penetration by a cylindrical fragment from different directions. The failure characteristics of the pipe were acquired and the critical penetration velocity was calculated. The relationship between the initial velocity and critical angle of ricochet was found. The experiment was then conducted to verify the results obtained, indicating that the simulation results are in good agreement with the experimental ones. It was shown that the main critical failure pattern of a circular pipe is shear perforation or a penetrating crack. The critical penetration velocity is positively correlated with the direction angle [Formula: see text] and entry angle [Formula: see text]. For entry angles greater than 30∘, the critical penetration velocity increases with an increase in the direction angle, and this effect is stronger for higher direction angles. The critical angle of ricochet is positively correlated with the initial velocity of the fragment. The critical angle of ricochet tends to approach a constant of 60∘ as the initial velocity of the fragment increases.


2011 ◽  
Vol 105-107 ◽  
pp. 1170-1174
Author(s):  
Hui Yun Li ◽  
Guang Yu Shi

This paper gives a brief explanation of the failure mechanism of rock fragmentation in rock cutting. The JOHNSON_HOLMGIST_CONCRETE is selected as the rock material model in numerical simulation with confining pressure and damage influence introduced. We use the non-linear dynamic finite element software LS/DYNA to simulate the dynamic process of cutting rock. The cutting forces acting on disc cutter are computed. The relationship between cutting forces and penetration depth, confining pressure and damage parameters are obtained. The results show that, the cutting forces increase with the penetration depth. They are larger in equal confining pressure than unequal condition. The forces are amplified with the damage parameters increasing. The conclusion provides a reference for the prediction of the cutting forces.


2014 ◽  
Vol 635-637 ◽  
pp. 882-885
Author(s):  
Yun Ping Cheng ◽  
Wen Ge Wu ◽  
Xiao Jun Du ◽  
Gui Ling Qiao

Cutting force is one of important parameters for manufacturing processes. The traditional dynamometer is limited by size, machining environments, and so on. This paper introduces a new constantan thin film sensor which embedded on the holder of external turning tool to measure cutting force. The relationship between force and output voltage are deduced from theory. By using the finite element software, the analyses on induction and linearity capability of thin film sensor are simulated, and the influences of the location and thickness of film on the output voltage are analyzed. The results show that the linearity of input and output is good and the deviation between the calculated value and simulation results is identical. As the result, the constantan thin film sensor unit can be used to measure the cutting forces.


2013 ◽  
Vol 345 ◽  
pp. 525-529
Author(s):  
Hong Gan ◽  
Kun Chen ◽  
Xing Hong Zhong

The Principal Purpose of the Present Work is to Investigate the Measurement System of a Direct Loading Electronic Belt Scale with a Single Supporting Roller, Revealing the Relationship between Weight Sensor Output and Vertical as well as Horizontal Force Subjected to Carrier Roller by Means of a Finite Element Software ANSYS. the Results Conclusively Indicate that there is a Good Linear Relationship between the Vertical Force and the Sensor Output while the Output is Independent from the Horizontal One with the Full-Bridge Circuit Applied to Measuring Circuit for Transducer. Variation in Horizontal Force Acting on Carrier Roller is Not a Major Source of Error in the Measurement by a Belt Weigher.


2013 ◽  
Vol 389 ◽  
pp. 223-230
Author(s):  
Xi Peng Li ◽  
Chun Guang Xu ◽  
Zhao Liu ◽  
Han Hui Xu

The curved structural plate components have been widely used in petroleum, natural gas, chemical industry, and other industries fields, monitoring and detecting the curved structural plate components flaw has a great significance for improving the components integrity, reliability and lifespan in service. Based on the elastic wave fundamental theory, elastic wave equations, and phase velocity dispersion characteristic curves in curved plate component, the article gives the phase velocity practical detecting method. By using thecomsolfinite element software, the author proposed a wave propagating forward modeling analytical method, which gives a guidance to study the relationship between the wave and the flaw. By adopting the ellipse algorithm, the article proposed a positioning and imaging method which was used to locate the flaws position and distinguish the flaws direction. Based on the theoretical and technical analysis above, a number of experiments has been done, and the results shows that the detecting and imaging method can locate and image the flaws position and its geometrical morphology precisely for the curved plates flaw detecting.


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