Numerical Simulation of Burner for Micro Gas Turbine

2012 ◽  
Vol 569 ◽  
pp. 51-55
Author(s):  
Lei Jia ◽  
Shi Liu ◽  
Yao Song Huang ◽  
Neng Wang ◽  
Fu Zhen Wang ◽  
...  

In order to study affects of oxy fuel combustion on micro gas turbine ,three axial swirl burners with different installation angles for micro gas turbine were designed, flue gas recycle/oxy fuel was used to burn natural gas. Numerical simulation was used to study flow field and combustion conditions. The result shows that application of axial swirl burner promotes mixing process of natural gas and oxygen and recirculation brought about to promote the stability of fire, uniformity of outlet temperature was reduced. With the increase of swirl installation angle, backflow becomes more intense, and uniformity of outlet temperature becomes smaller, however, total pressure loss coefficient increased. These results will have a great significance in the design of better burners.

Author(s):  
M. Cadorin ◽  
M. Pinelli ◽  
A. Vaccari ◽  
R. Calabria ◽  
F. Chiariello ◽  
...  

In recent years, the interest in the research on energy production systems fed by biofuels has increased. Gaseous fuels obtained through biomass conversion processes such as gasification, pyrolysis and pyrogasification are generally defined as synthesis gas (syngas). The use of synthesis gas in small-size energy systems, such as those used for distributed micro-cogeneration, has not yet reached a level of technological maturity that could allow a large market diffusion. For this reason, further analyses (both experimental and numerical) have to be carried out to allow these technologies to achieve performance and reliability typical of established technologies based on traditional fuels. In this paper, a numerical analysis of a combustor of a 100-kW micro gas turbine fed by natural gas and biomass-derived synthesis gas is presented. The work has been developed in the framework of a collaboration between the Engineering Department of the University of Ferrara, the Istituto Motori - CNR (Napoli), and Turbec S.p A. of Corporeno di Cento (FE). The main features of the micro gas turbine Turbec T100, located at the Istituto Motori - CNR, are firstly described. A decompression and distribution system allows the feeding of the micro gas turbine with gaseous fuels characterized by different compositions. Moreover, a system of remote monitoring and control together with a data transfer system has been developed in order to set the operative parameters of the machine. The results of the tests performed under different operating conditions are then presented. Subsequently, the paper presents the numerical analysis of a model of the micro gas turbine combustor. The combustor model is validated against manufacturer performance data and experimental data with respect to steady state performance, i.e., average outlet temperature and emission levels. A sensitivity analysis on the model capability to simulate different operating conditions is then performed. The combustor model is used to simulate the combustion of a syngas, composed of different ratios of hydrogen, carbon monoxide, methane, carbon dioxide and water. The results in terms of flame displacement, temperature and emission distribution and values are analyzed and compared to the natural gas simulations. Finally, some simple modifications to the combustion chamber are proposed and simulated both with natural gas and syngas feeding.


2021 ◽  
Author(s):  
Feng Li ◽  
Zhao Liu ◽  
Zhenping Feng

Abstract The blade tip region of the shroud-less high-pressure gas turbine is exposed to an extremely operating condition with combined high temperature and high heat transfer coefficient. It is critical to design new tip structures and apply effective cooling method to protect the blade tip. Multi-cavity squealer tip has the potential to reduce the huge thermal loads and improve the aerodynamic performance of the blade tip region. In this paper, numerical simulations were performed to predict the aerothermal performance of the multi-cavity squealer tip in a heavy-duty gas turbine cascade. Different turbulence models were validated by comparing to the experimental data. It was found that results predicted by the shear-stress transport with the γ-Reθ transition model have the best precision. Then, the film cooling performance, the flow field in the tip gap and the leakage losses were presented with several different multi-cavity squealer tip structures, under various coolant to mainstream mass flow ratios (MFR) from 0.05% to 0.15%. The results show that the ribs in the multi-cavity squealer tip could change the flow structure in the tip gap for that they would block the coolant and the leakage flow. In this study, the case with one-cavity (1C) achieves the best film cooling performance under a lower MFR. However, the cases with multi-cavity (2C, 3C, 4C) show higher film cooling effectiveness under a higher MFR of 0.15%, which are 32.6%%, 34.2%% and 41.0% higher than that of the 1C case. For the aerodynamic performance, the case with single-cavity has the largest total pressure loss coefficient in all MFR studied, whereas the case with two-cavity obtains the smallest total pressure loss coefficient, which is 7.6% lower than that of the 1C case.


Author(s):  
Hannah Seliger-Ost ◽  
Peter Kutne ◽  
Jan Zanger ◽  
Manfred Aigner

Abstract The use of biogas has currently two disadvantages. Firstly, processing biogas to natural gas quality for feeding into the natural gas grid is a rather energy consuming process. Secondly, the conversion into electricity directly in biogas plants produces waste heat, which largely cannot be used. Therefore, a feed-in of the desulfurized and dry biogas to local biogas grids would be preferable. Thus, the biogas could be used directly at the end consumer for heat and power production. As biogas varies in its methane (CH4) and carbon dioxide (CO2) content, respectively, this paper studies the influence of different biogas mixtures compared to natural gas on the combustion in a FLOX®-based six nozzle combustor. The single staged combustor is suitable for the use in a micro gas turbine (MGT) based combined heat and power (CHP) system with an electrical power output of 3 kW. The combustor is studied in an optically accessible atmospheric test rig, as well as integrated into the MGT system. This paper focuses on the influence of the admixture of CO2 to natural gas on the NOX and CO emissions. Furthermore, at atmospheric conditions the shape and location of the heat release zone is investigated using OH* chemiluminescence (OH* CL). The combustor could be stably operated in the MGT within the complete stationary operating range with all fuel mixtures.


2015 ◽  
Vol 12 (7) ◽  
pp. 463-478
Author(s):  
Maria Cristina Cameretti ◽  
Raffaele Tuccillo ◽  
Fabrizio Reale ◽  
Renzo Piazzesi

2017 ◽  
Vol 126 ◽  
pp. 875-882 ◽  
Author(s):  
Paolo Laranci ◽  
Mauro Zampilli ◽  
Michele D’Amico ◽  
Pietro Bartocci ◽  
Gianni Bidini ◽  
...  

Author(s):  
Takayuki Matsunuma ◽  
Hiro Yoshida ◽  
Norihiko Iki ◽  
Takumi Ebara ◽  
Satoshi Sodeoka ◽  
...  

A series of operation tests of a ceramic micro gas turbine has been successfully carried out. The baseline machine is a small single-shaft turbojet engine (J-850, Sophia Precision Corp.) with a centrifugal compressor, an annular type combustor, and a radial turbine. As a first step, an Inconel 713C alloy turbine rotor of 55 mm in diameter was replaced with a ceramic rotor (SN-235, Kyocera Corporation). A running test was conducted at rotational speeds of up to 140,000 rpm in atmospheric air. At this rotor speed, the compression pressure ratio and the thrust were 3 and 100 N, respectively. The total energy level (enthalpy and kinetic energy) of the exhaust gas jet was 240 kW. If, for example, it is assumed that 10% of the total power of the exhaust jet gas was converted into electricity, the present system would correspond to a generator with 24 kW output power. The measured turbine outlet temperature was 950°C (1,740°F) and the turbine inlet temperature was estimated to be 1,280°C (2,340°F). Although the ceramic rotor showed no evidence of degradation, the Inconel nozzle immediately in front of the turbine rotor partially melted in this rotor condition. As a second step, the Inconel turbine nozzle and casing were replaced with ceramic parts (SN-01, Ohtsuka Ceramics Inc.). The ceramic nozzle and case were supported by metal parts. Through tests with the ceramic nozzle, it became evident that one of the key technologies for the development of ceramic gas turbines is the design of the interface between the ceramic components and the metallic components, because the difference between the coefficients of linear thermal expansion of the ceramic and metal produces large thermal stress at their interface in the high-temperature condition. A buffer material made of alumina fiber was therefore introduced at the interface between the ceramic and metal.


Author(s):  
Kenta Mizutori ◽  
Koji Fukudome ◽  
Makoto Yamamoto ◽  
Masaya Suzuki

Abstract We performed numerical simulation to understand deposition phenomena on high-pressure turbine vane. Several deposition models were compared and the OSU model showed good adaptation to any flow field and material, so it was implemented on UPACS. After the implementation, the simulations of deposition phenomenon in several cases of the flow field were conducted. From the results, particles adhere on the leading edge and the trailing edge side of the pressure surface. Also, the calculation of the total pressure loss coefficient was conducted after computing the flow field after deposition. The total pressure loss coefficient increased after deposition and it was revealed that the deposition deteriorates aerodynamic performance.


Author(s):  
Lin Fu ◽  
Xiling Zhao ◽  
Shigang Zhang ◽  
Yi Jiang ◽  
Hui Li ◽  
...  

It is well known that combined heating and power (CHP) generation permits the energy of the fuel to be more efficiently than electric and thermal separate generation. The paper deals with natural gas CHP system with a 70kWe gas-powered internal combustion engine (ICE), which has been set up at the Tsinghua University energy-saving building, in Beijing, China. The system is composed of an ICE, a flue gas heat exchanger and other heat exchangers. The conventional system’s characteristics is that the gas engine generates power on-site, and the exhaust of the gas engine is recovered by a high temperature flue gas-water heat exchanger, and the jacket water heat is recovered by a water-water heat exchanger to supply heat for district heating system. In order to improve the system’s performance, an innovative system with absorption heat pump is adopted. The exhaust of the gas engine drives an absorption heat pump to recover the flue gas sensible heat and further recover the latent heat, so the outlet temperature of the exhaust could be lowered to 50°C. In this paper, the electrical and thermal performance of the innovative system were tested and compared with conventional cogeneration systems. The test and comparison results show that the innovative CHP system could increase the heat utilization efficiency 10% in winter. All the results provide important insight into CHP performance characteristics and could be valuable references for CHP system’s improvements.


Author(s):  
Zongming Yu ◽  
Yong Huang ◽  
Fang Wang

Reverse flow combustors were widely used in small and micro gas turbine engines. The wall area of this type of combustors was quite large. And there were two flow turning points in their flow-path. Thus the wall cooling and main flow dilution were two intrinsic problems for them. Apart from that, their high pressure losses and heavy weight were also two problems which seriously deteriorate the performance of the engines. Moreover, their primary hole jets on opposite walls were non-symmetrical, which would affect the stability and intensity of the recirculation flows. In order to improve the combustion performance, a new conceptual Z-flowpath combustor was proposed. The new combustor consisted of two 45 degree yawing instead of returning in the main flow-path. The flowfield of the new combustor was predicted by the commercial code FLUENT, after a validation for the flowfield in a model reverse flow combustor with previous experimental results. The prediction showed that the flowfield of the primary zone in the Z-flowpath combustor was highly symmetrical, the size and the intensity of the recirculation zone were about 10 and 2 times greater than the normal reverse flow combustor, respectively, while the pressure loss and the total area of the flame tube wall of the Z-flowpath combustor were decreased dramatically to be 69.4% and 51% of that in the reverse flow combustor, respectively.


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