Fabrication and Characterization of SiC, Al2O3 and B4C Reinforced Al-Zn-Mg-Cu Alloy (AA 7075) Metal Matrix Composites: A Study

2012 ◽  
Vol 622-623 ◽  
pp. 1295-1299 ◽  
Author(s):  
T. Senthilvelan ◽  
S. Gopalakannan ◽  
S. Vishnuvarthan ◽  
K. Keerthivaran

The paper presents the results of experimental investigation on the characterization and analysis of mechanical properties of composites formed. Three aluminum metal matrix composites reinforced with 10 wt% of B4C, SiC and Al2O3 particles were processed. The stir casting method followed by hot rolling was used for fabrications of aluminium 7075 metal matrix composites, being one of the cost effective industrial methods. Experimental results show nearly a uniform distribution and good dispersion of reinforced particles within aluminium matrix. Both tensile strength and hardness are enhanced by incorporation of reinforcement particles into the matrix. Scanning electron microscope (SEM) analysis was done to study the good dispersion of particles and surface characteristics.

2012 ◽  
Vol 710 ◽  
pp. 365-370 ◽  
Author(s):  
Sujayakumar Prasanth ◽  
Kumaraswamy Kaliamma Ajith Kumar ◽  
Thazhavilai Ponnu Deva Rajan ◽  
Uma Thanu Subramonia Pillai ◽  
Bellambettu Chandrasekhara Pai

Magnesium metal matrix composites (MMCs) have been receiving attention in recent years as an attractive choice for aerospace and automotive applications because of their low density and superior specific properties. Using stir casting process, AZ91 magnesium alloy metal matrix composites have been produced with different weight percentages (5, 10, 15, 20 and 25) of silicon carbide particles (SiCp) addition. Microstructural characterization reveals uniform distribution of SiC particles with good interfacial bonding between the matrix and reinforcement. Electrical conductivity and Co-efficient of Thermal Expansion (CTE) measurements carried out on these composites have yielded better properties. Improved mechanical properties such as hardness, ultimate tensile strength, and compressive strength are obtained. The microfracture mechanisms involved during tensile fracture is analyzed and correlated with the properties obtained.


2022 ◽  
Vol 3 (3) ◽  

Aluminum alloys are used low density good mechanical properties, better wear resistance as compared to predictable metals and their alloys. The industries are continuing in demand to develop light weight material, inexpensive and strong material which has led to the growth of aluminum alloy metal matrix composites. The aluminum based metal matrix composites have been moulded using TiO2 as reinforcement materials using the stir casting process. The hardness and tensile strength have been calculated addition to the TiO2 in Aluminium matrix improves the hardness of the material. The tensile strength and hardness increases above 4% of titanium oxide particles in the matrix.


2011 ◽  
Vol 264-265 ◽  
pp. 663-668 ◽  
Author(s):  
B. Karthikeyan ◽  
S. Ramanathan ◽  
V. Ramakrishnan

The demand of today’s and future spacecrafts for a stable platform for critical payloads is the driving force behind the coefficient of thermal expansion (CTE) measurement of different aerospace materials. The CTE of a composite is different from that given by a simple rule of mixtures. This is because of the presence of reinforcement. The expansion coefficient of reinforcement is less than that of the matrix which introduces a mechanical constraint on the matrix. The degree of constraint is also dependent on the nature of the reinforcement. It is important to point out that interface can exert some influence on the value of CTE, especially for very small particle size. In addition to the interface, the CTE of particle reinforced metal matrix composites (MMCs) is affected by several other factors. To cater the needs of various requirements in a spacecraft making, a wide variety of materials are used. Besides, the indigenization efforts and development of new materials for space-use emphasizes the measurement of CTE before their actual use. Stir casting technique was used to fabricate composites containing Si Cp as reinforcements and special thermo physical properties of the material are found. CTE of the composites are measured by TMA. The experiments have been carried out in the temperature range -1400 C to 5750 C.


Todays composite material have gained more popularity due to their improved properties over the conventional materials. In the present paper, insitu composites were fabricated via chemical reaction between molten aluminium alloy and halide salt KBF4 with cryolite at 8000C by stir casting method. The microstructures of the composite containing 3 and 5 wt. % of AlB2 reinforcement phase have been compared with the unreinforced aluminium alloy. The microstructure analysis shows clean AlB2 particles uniformly distributed throughout the matrix. With the increase in the AlB2 reinforcement, insitu composite show less agglomeration and recovery of boron is more when compared to the unmixed halide salt in the fabrication of inistu composite


2014 ◽  
Vol 592-594 ◽  
pp. 349-353 ◽  
Author(s):  
V. Ramakoteswara Rao ◽  
N. Ramanaiah ◽  
M.M.M. Sarcar

Aluminium alloy (AA7075) is largely used in various fields of transport applications, including marine, automotive and aviation and aerospace due to their high strength-to-density ratio. The present work deals with the influence of TiC on the mechanical behavior of AA 7075 composites. TiC is particularly attractive as it offers high hardness and elastic modulus, low density, good wettability yet low chemical reactivity with aluminium melts. The aluminium metal matrix composites (AMMCs) are produced as AA 7075 matrix metal and TiC particulates of an average size of 2µm as reinforced particles through stir casting, Magnesium added to the melt to overcome the wetting problem between TiC and liquid AA7075 metal. AMMCs are produced in different %weight of TiC ranging between 2 to 10%.These composites are characterized with optical, SEM and EDS analysis in as-cast condition and T6condition and hardness are predicted using macro vickers hardness tester. The test results showed increasing hardness of composites compared with matrix (AA7075) because of the presence of the increased reinforced material (TiC)


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2143
Author(s):  
Shaimaa I. Gad ◽  
Mohamed A. Attia ◽  
Mohamed A. Hassan ◽  
Ahmed G. El-Shafei

In this paper, an integrated numerical model is proposed to investigate the effects of particulate size and volume fraction on the deformation, damage, and failure behaviors of particulate-reinforced metal matrix composites (PRMMCs). In the framework of a random microstructure-based finite element modelling, the plastic deformation and ductile cracking of the matrix are, respectively, modelled using Johnson–Cook constitutive relation and Johnson–Cook ductile fracture model. The matrix-particle interface decohesion is simulated by employing the surface-based-cohesive zone method, while the particulate fracture is manipulated by the elastic–brittle cracking model, in which the damage evolution criterion depends on the fracture energy cracking criterion. A 2D nonlinear finite element model was developed using ABAQUS/Explicit commercial program for modelling and analyzing damage mechanisms of silicon carbide reinforced aluminum matrix composites. The predicted results have shown a good agreement with the experimental data in the forms of true stress–strain curves and failure shape. Unlike the existing models, the influence of the volume fraction and size of SiC particles on the deformation, damage mechanism, failure consequences, and stress–strain curve of A359/SiC particulate composites is investigated accounting for the different possible modes of failure simultaneously.


Metals ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 1400
Author(s):  
Peter Baumli

The paper reviews the preparation of the different metallic nanocomposites. In the preparation of composites, especially in the case of nanocomposites, interfacial phenomena play an important role. This review summarizes the literature on various interfacial phenomena, such as wettability and reactivity in the case of casting techniques and colloidal behavior in the case of electrochemical and electroless methods. The main contribution of this work lies in the evaluation of collected interfacial phenomena and difficulties in the production of metal matrix composites, for both nano-sized and micro-sized reinforcements. This study can guide the composite maker in choosing the best criteria for producing metal matrix composites, which means a real interface with good adhesion between the matrix and the reinforcement. This criterion results in desirable mechanical and physical properties and homogenous dispersion of the reinforcement in the matrix.


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