A Novel Testing System of Welds in Tube Nodes Based on Ultrasonic Phased Array Technology

2012 ◽  
Vol 622-623 ◽  
pp. 1524-1527
Author(s):  
Jing Huang ◽  
She Yu Zhou ◽  
Pei Wen Que
Keyword(s):  
Phased Array ◽  
Ultrasonic Transducer ◽  
System Optimization ◽  
Component Part ◽  
Testing System ◽  
Testing Method ◽  
Array Transducer ◽  
Array Technology ◽  
Ultrasonic Phased Array ◽  
Testing Speed

A novel automatic ultrasonic system used for the inspection of welds in T nodes is developed, in which a linear phased array transducer using electronic scan is adopted. This paper introduces the testing method of welds in T nodes, and the structure of the whole testing system. Optimization of array transducer has been also pursued based on a mathematical model of acoustic field for linear phased array. The experimental results have proved that the phased array transducer system had the same detectability as that of conventional ultrasonic transducer system, but the component part of the system can be simplified greatly, and the testing flexibility and the testing speed can be improved greatly. It provides an excellent base for the further research and development of the defect inspection of welds in TKY nodes.

scholarly journals A Microscale Linear Phased-Array Ultrasonic Transducer Based on PZT Ceramics

Sensors ◽  
2019 ◽  
Vol 19 (5) ◽  
pp. 1244 ◽  
Author(s):  
Xue-Jiao Jiang ◽  
Meng-Wei Liu ◽  
Fang-Fang Shi ◽  
Wen Wang ◽  
Xian-Mei Wu ◽  
...  
Keyword(s):  
Phased Array ◽  
Ultrasonic Transducer ◽  
Sound Field ◽  
Beam Forming ◽  
Functional Material ◽  
Feature Size ◽  
Imaging Experiment ◽  
Array Technology ◽  
Ultrasonic Phased Array ◽  
Set Up

In this paper, a microscale high-frequency ultrasonic transducer was prepared by combining traditional planar ultrasonic phased-array technology and micro processing technology. The piezoelectric ceramic material PZT was used as the functional material of the transducer. The number of the arrays was 72, the width of each array was 50 μm, the pitch of each array was 70 μm, and the length of each array was 3 mm. The PZT chip was finely ground to a thickness of 130 μm and could reach a frequency of 10 MHz. The experimental platform of micron-scale precision was set up for a beam-forming lateral sound field test and imaging experiment to validate the theoretical analysis. The echo imaging test showed that a mold with a feature size of about 400 μm could be imaged well.

Application of Visual Beam Ultrasonic Phased Array in Inspection of Weld in Tubular Node

2015 ◽  
Author(s):  
Shaojun Wang ◽  
Xiaoying Tang ◽  
Houde Yu ◽  
Yaozhou Qian ◽  
Jun Cheng ◽  
...  
Keyword(s):  
Welded Joints ◽  
Phased Array ◽  
Sound Beam ◽  
Ultrasonic Sound ◽  
Array Technology ◽  
Coverage Model ◽  
Ultrasonic Phased Array ◽  
Arbitrary Section ◽  
Tubular Joint ◽  
Low Efficiency

Responding to complexity and particularity welding on the geometry of TKY tubular node, this paper constructs mathematical model of tubular joint weld of arbitrary section by simplifying the geometry structure, and draws welded joints and ultrasonic sound beam lines based on the actual specifications in order to solve the problems of low efficiency, positioning difficulty, missing inspection and etc. The computeraided simulation technology can realize the visualization in the beam coverage model of welded joints, which can commendably guide the design of ultrasonic phased array inspection and overcome the blindness of the instrument detection parameters, thus improving the effectiveness and pertinence of the actual detection. Study shows that it is beneficial to enhance the effectiveness of the detection tubular joint weld by employment of Visual beam and ultrasonic phased array technology.

Production of Realistic Flaws and Their Meaning for Ultrasonic Testing

2019 ◽  
Vol 5 (3) ◽  
Author(s):  
Jiri Hodac ◽  
Pavel Mares ◽  
Jaromir Janousek ◽  
Martin Linhart
Keyword(s):  
Staff Training ◽  
Ultrasonic Testing ◽  
Phased Array ◽  
Fatigue Cracks ◽  
Ultrasonic Test ◽  
P 75 ◽  
Array Technology ◽  
Ultrasonic Echo ◽  
Ultrasonic Phased Array ◽  
Test Result

This work is designed to artificially create test specimens with flaws that behave the same way as real-function flaws when observed by nondestructive testing (NDT) technologies. Thus, the understanding of the detection limitations of NDT methods is needed. In this study, real, realistic, and artificial flaws were compared by ultrasonic phased array technology. Fatigue flaws, which belong to the most common structural issues (Ruzicka, M., Hanke, M., and Rost, M., 1987, Dynamicka Pevnost a Zivotnost, CVUT, Prague, Czech Republic, p. 75), are investigated. Measurements have revealed significant differences in the amplitude of ultrasonic echo from fatigue cracks in distinct phases of crack propagation. Studied specimens with realistic flaws have demonstrated their quality for calibration, staff training, and NDT system qualification. More realistic test specimens will increase ultrasonic test result reliability.

scholarly journals Composite Plate Phased Array Structural Health Monitoring Signal Reconstruction Based on Orthogonal Matching Pursuit Algorithm

2017 ◽  
Vol 2017 ◽  
pp. 1-7 ◽  
Author(s):  
Yajie Sun ◽  
Feihong Gu ◽  
Sai Ji ◽  
Lihua Wang
Keyword(s):  
Structural Health Monitoring ◽  
Health Monitoring ◽  
Phased Array ◽  
Matching Pursuit ◽  
Sampling Rate ◽  
Sampling Theorem ◽  
Structural Health ◽  
Array Technology ◽  
Ultrasonic Phased Array ◽  
Matching Pursuit Algorithm

In order to ensure the safety of composite components, structural health monitoring is needed to detect structural performance in real-time at the early stage of damage occurred. This is difficult to detect complex components with single sensor detection technology, so that ultrasonic phased array technology using multisensor detection will be selected. Ultrasonic phased array technology can scan the structure in all directions and angles without moving or less moving the probe and becomes the first choice of structural health monitoring. However, a large amount of data will be generated when using ultrasonic phased array with Nyquist sampling theorem for structural health monitoring and is difficult to storage, transmission, and processing. Besides, traditional Nyquist sampling cannot satisfy the sampling of large amounts of data without distortion, so a more efficient acquisition technique must be chosen. Compressive sensing theory can ensure that if the signal is sparse, it can be sampled in low sampling rate which is much less than two times of the sampling rate as defined by Nyquist sampling theorem for a large number of data and reconstructed in high probability. Then, the experiment result indicated that the orthogonal matching pursuit algorithm can reconstruct the signal completely and accurately.

Development of an Ultrasonic Phased Array Testing System That Can Evaluate Quality of Weld Seam of High-Quality ERW Pipes

2012 ◽  
Author(s):  
Yutaka Matsui ◽  
Yukinori Iizuka ◽  
Masahito Suzuki ◽  
Eiichi Urahata ◽  
Tomohiro Inoue ◽  
...  
Keyword(s):  
Ultrasonic Testing ◽  
Phased Array ◽  
Weld Seam ◽  
Testing System ◽  
Beam Size ◽  
High Quality ◽  
Ultrasonic Phased Array ◽  
Weld Seams ◽  
Focused Beam

A high sensitivity ultrasonic testing system for inspection of the weld seam of ERW pipes was developed. The factors that affect the quality of the weld seam were investigated using an ultrasonic C-scan method with a focused probe and samples sliced from weld seams. As the result, it was found that a scattered-type penetrator consisting of micro oxides is a key factor in the quality of the weld seam. Absorbed energy in the Charpy impact test can be evaluated by the ultrasonic echo amplitude with the optimized focused beam size (about 1mm2) to detect the scattered-type penetrator. In order to evaluate the density of the scattered-type penetrator in weld seams with the optimum focused beam size for pipe, a point focused beam tandem method was developed by applying the ultrasonic phased array technique. The sensitivity of the developed method is 20dB higher for a standard artificial through drilled hole whose diameter is 1.6mm. A precise seam tracking system was also developed for application of the point focused beam tandem method to the actual ERW pipe manufacturing process. Since the allowance for applying the focused beam to the weld seam is very narrow, i.e., about 1mm, a circumference multi-point simultaneous receiving technique and thermal image-type seam detection technique were developed. The developed ultrasonic testing system has been in operation at the 24″ ERW mill at East Japan Works (Keihin District) of JFE Steel Corporation since March 2011. The combination of the ultrasonic testing system and an oxide control technique now contributes to production of high-performance, high-quality ERW pipe “Mighty Seam®” for use in frigid environments.

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