Active Cutting Edges in Vitrified CBN Grinding Wheels

2006 ◽  
Vol 304-305 ◽  
pp. 1-7 ◽  
Author(s):  
R. Cai ◽  
H.S. Qi ◽  
Guang Qi Cai
Keyword(s):  
Chip Thickness ◽  
Edge Density ◽  
Grinding Wheels ◽  
Grinding Performance ◽  
On Chip ◽  
Vitrified Cbn

Wheel structure has a critical influence on grinding performance especially active cuttingedge density. Experiments were carried out to find out the relationshipbetween active and staticcutting edge density. It was found that there are many more active cutting edges in grinding thanexpected based on chip thickness formulae mainly due to wheel deflection in grinding.

Removal Mechanism of Titanium Alloy Ti6Al4V Based on Single-Grain High Speed Grinding Test

2011 ◽  
Vol 487 ◽  
pp. 39-43 ◽  
Author(s):  
L. Tian ◽  
Yu Can Fu ◽  
W.F. Ding ◽  
Jiu Hua Xu ◽  
H.H. Su
Keyword(s):  
Titanium Alloy ◽  
High Speed ◽  
Chip Thickness ◽  
Wheel Speed ◽  
High Speed Grinding ◽  
Tc4 Alloy ◽  
Grinding Mechanism ◽  
Single Grain ◽  
On Chip ◽  
Titanium Alloy Ti6al4v

Single-grain grinding test plays an important part in studying the high speed grinding mechanism of materials. In this paper, a new method and experiment system for high speed grinding test with single CBN grain are presented. In order to study the high speed grinding mechanism of TC4 alloy, the chips and grooves were obtained under different wheel speed and corresponding maximum undeformed chip thickness. Results showed that the effects of wheel speed and chip thickness on chip formation become obvious. The chips were characterized by crack and segment band feature like the cutting segmented chips of titanium alloy Ti6Al4V.

Predictive Modeling of Nonlinear Regenerative Chatter via Measurement, Analysis, and Simulation

1999 ◽  
Author(s):  
J. R. Pratt ◽  
M. A. Davies ◽  
M. D. Kennedy ◽  
T. Kalmár-Nagy
Keyword(s):  
Cutting Force ◽  
Initial Conditions ◽  
Stability Boundary ◽  
Chip Thickness ◽  
Cutting Parameters ◽  
Computational Techniques ◽  
Regenerative Chatter ◽  
Stability Lobe ◽  
Measurement Analysis ◽  
On Chip

Abstract A single-degree-of-freedom active cutting fixture is employed to reveal and analyse the hysteretic nature of the lobed stability boundary in a simple machining experiment. Specifically, the seventh stability lobe of a regenerative cutting process is mapped using experimental, analytical, and computational techniques. Then, taking width of cut as a control parameter, the transition from stable cutting to chatter is observed experimentally. The cutting stability is found to possess a substantial hysteresis so that either stable or chattering tool motions can exist at the same nominal cutting parameters, depending on initial conditions. This behavior is predicted by applying nonlinear regenerative chatter theory to an empirical characterization of the cutting force dependence on chip thickness. Time-domain simulations that incorporate both the nonlinear cutting force dependence on chip thickness and the multiple-regenerative effect due to the tool leaving the cut are shown to agree both qualitatively and quantitatively with experiment.

Development of Vitrified Bond CBN Wheel for Internal Precision Grinding of the Air-Conditioner Compressor Piston Hole

2006 ◽  
Vol 304-305 ◽  
pp. 29-32 ◽  
Author(s):  
Hang Gao ◽  
Y.G. Zheng ◽  
W.G. Liu ◽  
Jian Hui Li
Keyword(s):  
Cost Effective ◽  
Grinding Wheel ◽  
Manufacturing Cost ◽  
Air Conditioner ◽  
Grinding Wheels ◽  
Precision Grinding ◽  
Grinding Performance ◽  
Compressor Piston ◽  
Vitrified Bond ◽  
Cbn Grinding Wheel

Manufacturing of vitrified bond CBN wheels for internal precision grinding of the air-conditioner compressor piston hole is still big challenge to all of the domestic manufacturers. Recently, by choosing pre-melting mixed CBN abrasives and a proper sintering process, a cost-effective method was conceived to produce grinding wheels of comparative quality. The grinding performance of wheels was evaluated with a series of internal precision grinding of compressor piston hole. Experimental results show that the vitrified bond CBN grinding wheel produced by this method has better grinding performance, and can be substitute to the same type of grinding wheels imported. But the manufacturing cost is only 60% of the wheel imported according to estimation.

Effect of the Coolant Lubricant Type and Dress Parameters on CBN Grinding Wheels Performance

2009 ◽  
Vol 76-78 ◽  
pp. 163-168 ◽  
Author(s):  
Taghi Tawakoli ◽  
Abdolreza Rasifard ◽  
Alireza Vesali
Keyword(s):  
Grinding Wheel ◽  
Grinding Wheels ◽  
Grinding Forces ◽  
Workpiece Surface ◽  
Vitrified Cbn

The efficiency of using of CBN grinding wheels highly depends on the dressing process as well as on the coolant lubricant used. The Institute of Grinding and Precision Technology (KSF) investigated the performance of vitrified CBN grinding wheels -being dressed using different parameters- while using two different grinding oils and two different water-miscible coolant lubricants. The obtained results show that the performance of the vitrified CBN grinding wheels regarding the quality of the workpiece surface, the grinding forces as well as the wear of the grinding wheel, highly depend on the dressing conditions and the type of the coolant lubricant used. Compared to the water-miscible coolant lubricants, the grinding oils show better results.

scholarly journals Enhanced grinding performance by means of patterned grinding wheels

2014 ◽  
Vol 77 (9-12) ◽  
pp. 1935-1941 ◽  
Author(s):  
Berend Denkena ◽  
Thilo Grove ◽  
Tim Göttsching ◽  
Eraldo Jannone da Silva ◽  
Reginaldo Teixeira Coelho ◽  
...  
Keyword(s):  
Grinding Wheels ◽  
Grinding Performance

Development on Micro Precision Truing Method of ELID-Grinding Wheel (2nd Report: Application to Edge Sharpening of Large Wheel)

2005 ◽  
Vol 291-292 ◽  
pp. 213-220 ◽  
Author(s):  
Shao Hui Yin ◽  
Wei Min Lin ◽  
Yoshihiro Uehara ◽  
Shinya MORITA ◽  
Hitoshi Ohmori ◽  
...  
Keyword(s):  
Surface Quality ◽  
Grinding Wheel ◽  
Grinding Process ◽  
Grinding Wheels ◽  
Elid Grinding ◽  
Diamond Grinding ◽  
Grinding Performance ◽  
Profile Accuracy ◽  
Large Wheel ◽  
Edge Sharpening

In V-groove ELID grinding process, to achieve optimal grinding performance and satisfactory surface quality and profile accuracy, metal bonded diamond grinding wheels need to be carefully sharpened. In this paper, we applied the proposed new micro-truing method consisting of electro-discharge truing and electrolysis-assisted mechanical truing to sharpen the edge of large grinding wheels. The minimum wheel tip radiuses of 6.3 and 8.5µm were achieved for the #4000 and #20000 grinding wheels. The truing mechanisms and sharpening performance are also discussed.

The Development of Nanocrystalline CBN for Enhanced Superalloy Grinding Performance

1997 ◽  
Vol 119 (1) ◽  
pp. 110-117 ◽  
Author(s):  
Y. Ichida ◽  
K. Kishi
Keyword(s):  
Wear Rate ◽  
Grinding Wheel ◽  
Grinding Wheels ◽  
Wear Rates ◽  
Grinding Performance ◽  
Wide Range ◽  
Edge Distribution ◽  
Order Of Magnitude ◽  
Life Analysis ◽  
Magnitude Increase

CBN grinding wheels are increasingly used on a wide range of engineering materials. This paper compares the grinding performance of monocrystalline (M-CBN) and polycrystalline (P-CBN) abrasives with a newly developed nanocrystalline (N-CBN) abrasive, when grinding nickel-based superalloys. The N-CBN grits possess average crystal grain diameters less than 1 μm compared to average primary grain diameters of 2.3 μm for P-CBN. It was found that the nanocrystalline CBN grits possess higher fracture strength which give reduced wear rates and yield an order of magnitude increase in grinding wheel life. Analysis of the cutting edge distribution shows that the reduced wear rate of N-CBN is due to the predominance of a micro-fracturing mode of abrasive wear. The size of this micro-fracturing is considerably smaller in N-CBN than in P-CBN.

Effect of Insert Groove Geometry on Chip Breaking Performance

2016 ◽  
Vol 34 (1) ◽  
pp. 67-73 ◽  
Author(s):  
R.-Y. Kuo ◽  
J.-J. Junz Wang ◽  
R.-N. Lee
Keyword(s):  
Response Surface Methodology ◽  
Taguchi Method ◽  
Predictive Model ◽  
Feed Rate ◽  
Chip Thickness ◽  
Systematic Design ◽  
Back Wall ◽  
Chip Breaking ◽  
Simulation Results ◽  
On Chip

AbstractThe insert groove geometry is an important part of turning tool design. In this article, a systematic design approach is presented for the chip breaker design in turning. The chip breaking ability of various groove geometry of a turning insert is investigated. The ratio of chip thickness to chip curl radius is taken as the index of chip breaking performance. Taguchi method is applied to analyze the contribution to chip breaking performance of each geometric parameter. Response surface methodology is then used to construct a predictive model evaluating the effect of turning conditions and groove geometry on chip breaking performance. The result of this study shows that the feed rate significantly affects chip breaking performance, and that insert with larger land angle, higher back wall and smaller groove is more effective in chip breaking. Among the parameters of the insert groove, the width of the groove has the greatest contribution to chip breaking than the others. The simulation results and predictions are validated by turning experiments.

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