An Experimental Study on the Corrosion and Fatigue of Structural Steels

2006 ◽  
Vol 326-328 ◽  
pp. 1059-1062
Author(s):  
Byeong Choon Goo
Keyword(s):  
Fatigue Strength ◽  
Atmospheric Corrosion ◽  
Structural Integrity ◽  
Fatigue Behavior ◽  
Electrochemical Corrosion ◽  
Fatigue Tests ◽  
Rolling Stock ◽  
Electrochemical Characteristics ◽  
Test Bed ◽  
Corrosion Tests

In general, structural integrity of rolling stock structures should last more than 25 years. During the lifetime corrosive degradation occurs. For structural design and diagnosis, quantitative relationship between corrosive degradation and variation of mechanical properties such as tensile strength and fatigue strength is needed. In this study, electrochemical corrosion tests, atmospheric corrosion tests and fatigue tests of corroded specimens were carried out. The electrochemical characteristics of SS400, SM490A, SUS205L and SUS304 were examined. At regular intervals tensile and fatigue tests were carried out by using specimens of SM490A and SS400 on the atmospheric corrosion test bed. The fatigue strength decreases as the atmospheric corrosion period increases. In addition, the effect of heat treatment on the tensile and fatigue behavior was studied.

A STUDY ON THE FRETTING FATIGUE LIFE OF ZIRCALOY ALLOYS

2008 ◽  
Vol 22 (11) ◽  
pp. 851-856
Author(s):  
JAE-DO KWON ◽  
DAE-KYU PARK ◽  
SEUNG-WAN WOO ◽  
YOUNG-SUCK CHAI
Keyword(s):  
Fatigue Life ◽  
Fatigue Strength ◽  
Nuclear Power ◽  
Power Plants ◽  
Structural Integrity ◽  
Fatigue Behavior ◽  
Fretting Fatigue ◽  
Mechanical Tests ◽  
Fatigue Tests ◽  
Cyclic Damage

Studies on the strength and fatigue life of machines and structures have been conducted in accordance with the development of modern industries. In particular, fine and repetitive cyclic damage occurring in contact regions has been known to have an impact on fretting fatigue fractures. The main component of zircaloy alloy is Zr , and it possesses good mechanical characteristics at high temperatures. This alloy is used in the fuel rod material of nuclear power plants because of its excellent resistance. In this paper, the effect of the fretting damage on the fatigue behavior of the zircaloy alloy is studied. Further, various types of mechanical tests such as tension and plain fatigue tests are performed. Fretting fatigue tests are performed with a flat-flat contact configuration using a bridge-type contact pad and plate-type specimen. Through these experiments, it is found that the fretting fatigue strength decreases by about 80% as compared to the plain fatigue strength. Oblique cracks are observed in the initial stage of the fretting fatigue, in which damaged areas are found. These results can be used as the basic data for the structural integrity evaluation of corrosion-resisting alloys considering the fretting damages.

The Evaluation of Fretting Fatigue Life for Inconel 600 and 690 Alloy

2006 ◽  
Vol 321-323 ◽  
pp. 703-706 ◽  
Author(s):  
Dae Kyu Park ◽  
Yong Tak Bae ◽  
Sung Jong Choi ◽  
Young Suck Chai ◽  
Jae Do Kwon
Keyword(s):  
Fatigue Strength ◽  
Structural Integrity ◽  
Fatigue Behavior ◽  
Aqueous Media ◽  
Type Specimen ◽  
Fretting Fatigue ◽  
Mechanical Tests ◽  
Fatigue Tests ◽  
Alloy 600 ◽  
Inconel Alloy

The initial crack under fretting condition occurs at lower stress amplitude and at lower cycles of cyclic loading than that under plain fatigue condition. INCONEL alloy 600 and 690 are high–chromium nickel alloy having excellent resistance to many corrosive aqueous media and high-temperature atmospheres. In this paper, the effect of fretting damage on fatigue behavior for INCONEL alloy 600 and 690 were studied. Also, various kinds of mechanical tests such as hardness, tension and plain fatigue tests are performed. Fretting fatigue tests were carried out with flat-flat contact configuration using a bridge type contact pad and plate type specimen. Through these experiments, it is found that the fretting fatigue strength decreased about 40~70% compared to the plain fatigue strength in two materials. In fretting fatigue, the wear debris is observed on the contact surface, and the oblique micro-cracks at an earlier stage are initiated. These results can be used as basic data in a structural integrity evaluation of heat and corrosion resisting alloy considering fretting damages.

A STUDY ON FRETTING BEHAVIOR IN ROOM TEMPERATURE FOR INCONEL ALLOY 690

2006 ◽  
Vol 20 (25n27) ◽  
pp. 4303-4308 ◽  
Author(s):  
JAE DO KWON ◽  
YOUNG SUCK CHAI ◽  
YONG TAK BAE ◽  
SUNG JONG CHOI
Keyword(s):  
Fatigue Strength ◽  
Nuclear Power ◽  
Structural Integrity ◽  
Fatigue Behavior ◽  
Aqueous Media ◽  
Fretting Fatigue ◽  
Fatigue Tests ◽  
Inconel Alloy ◽  
Alloy 690 ◽  
Fretting Damage

The initial crack under fretting condition occurs at lower stress amplitude and lower cycles of cyclic loading than that under plain fatigue condition. The fretting damage, for example, can be observed in fossil and nuclear power plant, aircraft, automobile and petroleum chemical plants etc. INCONEL alloy 690 is a high-chromium nickel alloy having excellent resistance to many corrosive aqueous media and high-temperature atmospheres. This alloy is used extensively in the industries of nuclear power, chemicals, heat-treatment and electronics. In this paper, the effect of fretting damage on fatigue behavior for INCONEL alloy 690 was studied. Also, various kinds of tests on mechanical properties such as hardness, tension and plain fatigue tests are performed. Fretting fatigue tests were carried out with flat-flat contact configuration using a bridge type contact pad and plate type specimen. Through these experiments, it is found that the fretting fatigue strength decreased about 43% compared to the plain fatigue strength. In fretting fatigue, the wear debris is observed on the contact surface, and the oblique micro-cracks are initiated at an earlier stage. These results can be used as the basic data in a structural integrity evaluation of heat and corrosion resistant alloy considering fretting damages.

scholarly journals Effects of thermomechanical history and environment on the fatigue behavior of (β)-Ti-Nb implant alloys

2018 ◽  
Vol 165 ◽  
pp. 06001 ◽  
Author(s):  
André Reck ◽  
Stefan Pilz ◽  
Ulrich Thormann ◽  
Volker Alt ◽  
Annett Gebert ◽  
...  
Keyword(s):  
Fatigue Strength ◽  
Cyclic Loading ◽  
Fatigue Behavior ◽  
Fatigue Tests ◽  
Grain Structure ◽  
Fatigue Properties ◽  
Β Phase ◽  
Α Phase ◽  
Nb Content ◽  
Implant Alloys

This study examined the fatigue properties of a newly developed cast and thermomechanical processed (β)-Ti-40Nb alloy for a possible application as biomedical alloy due to exceptional low Young’s modulus (64-73 GPa), high corrosion resistance and ductility (20-26%). Focusing on the influence of two microstructural states with fully recrystallized β-grain structure as well as an aged condition with nanometer-sized ω-precipitates, tension-compression fatigue tests (R=-1) were carried out under lab-air and showed significant differences depending on the β-phase stability under cyclic loading. Present ω- precipitates stabilized the β-phase against martensitic α’’ phase transformations leading to an increased fatigue limit of 288 MPa compared to the recrystallized state (225 MPa), where mechanical polishing and subsequent cyclic loading led to formation of α’’-phase due to the metastability of the β-phase. Additional studied commercially available (β)-Ti-45Nb alloy revealed slightly higher fatigue strength (300 MPa) and suggest a change in the dominating cyclic deformation mechanisms according to the sensitive dependence on the Nb-content. Further tests in simulated body fluid (SBF) at 37°C showed no decrease in fatigue strength due to the effect of corrosion and prove the excellent corrosion fatigue resistance of this alloy type under given test conditions.

Fatigue Behavior of Age-Hardening Cu-6Ni-1.5Si Alloys with Different Grain Sizes

2021 ◽  
Vol 1016 ◽  
pp. 125-131
Author(s):  
Masahiro Goto ◽  
T. Yamamoto ◽  
S.Z. Han ◽  
J. Kitamura ◽  
J.H. Ahn ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Grain Size ◽  
Fatigue Strength ◽  
Solution Heat Treatment ◽  
Fatigue Behavior ◽  
Fatigue Tests ◽  
The Other ◽  
Age Hardening ◽  
Grain Sizes ◽  
Thermomechanical Processes

On the thermomechanical treatments of Cu-Ni-Si alloy, cold-rolling (CR) before solution heat treatment (SHT) is commonly conducted to eliminate defects in a casting slab. In addition, a rolling is applied to reduce/adjust the thickness of casting slab before SHT. In a heavily deformed microstructure by CR, on the other hand, grain growth during a heating in SHT is likely to occur as the result of recrystallization. In general, tensile strength and fatigue strength tend to decrease with an increase in the grain size. However, the effect of difference in grain sizes produced by with and without CR before SHT on the fatigue strength is unclear. In the present study, fatigue tests of Cu-6Ni-Si alloy smooth specimens with a grain fabricated through different thermomechanical processes were conducted. The fatigue behavior of Cu-Ni-Si alloy was discussed.

Effect of Weld Geometry on the Fatigue Behaviour of Umbilical Super Duplex Stainless Steel Tubes

2017 ◽  
Author(s):  
Hauwa Raji ◽  
Jamie Fletcher Woods
Keyword(s):  
Stainless Steel ◽  
Fatigue Strength ◽  
Fatigue Behavior ◽  
Fatigue Tests ◽  
Super Duplex Stainless Steel ◽  
Steel Tubes ◽  
Weld Geometry ◽  
Weld Profile ◽  
Weld Toe ◽  
Toe Angle

The fatigue behavior of welded components is complicated by many factors intrinsic to the nature of welded joints. The mechanical properties of the material, the welding process and position, the type and geometry of the weld and the residual stress distribution across the weld are a few factors affecting fatigue behavior. Published studies [1, 2] have shown that weld geometry is significantly important in determining the fatigue strength of the weld. For a given weld geometry, the fatigue strength is determined by the severity of the stress concentration at the weld toe or at weld defects and by the soundness of the weld metal. The effect of external weld geometry profile on the fatigue behavior of welded small bore super duplex umbilical steel tubes is investigated. Root cause analysis consisting of fractography, metallography and weld profile measurement is carried out on pairs of fatigue failure samples which were tested at the same stress range but failed at significantly different number of cycles. The samples are selected from Technip Umbilicals Ltd (TU) fatigue database. Following the failure analysis, weld geometric profile measurements are performed on fatigue test samples that were prepared for testing. The weld profile was measured in terms of the external weld cap height, weld width and external linear misalignment. Axial fatigue tests are carried out on these samples which are pre-strained before test to simulate the plastic bending cycles typically experienced during the manufacturing and installation processes prior to operational service. The fatigue tests results are interrogated together with the measured geometric data to identify trends and anomalies. Key weld geometric fatigue performance criteria are subsequently identified. For the welded super duplex stainless steel (SDSS) tubes studied, the height of the weld and the weld toe angle provided the best correlation with fatigue life — shorter lives were obtained from specimens with the highest weld aspect ratio (weld height to width) and lowest weld toe angle.

FATIGUE TEST OF STEEL GIRDER WEB PENETRATION DETAILS WITH A SLIT

2014 ◽  
Vol 1 (1) ◽  
Author(s):  
Naoto Yoshida ◽  
Masahiro Sakano ◽  
Hideyuki Konishi ◽  
Takashi Fujii
Keyword(s):  
Fatigue Strength ◽  
Fatigue Behavior ◽  
Fatigue Crack Initiation ◽  
Fatigue Cracking ◽  
Highway Bridges ◽  
Strength Properties ◽  
Fatigue Tests ◽  
Bottom Surface ◽  
Steel Girder ◽  
Propagation Behavior

Fatigue cracking in steel girder web penetration details is so dangerous that it can break steel girders. A one-meter-long crack was detected in Yamazoe Bridge in 2006. Since a number of highway bridges with such web penetration details may exist in Japan, it is of urgent importance to understand these fatigue-strength properties. However, few fatigue tests have been reported on steel girder web penetration details. The purpose of this study is to clarify fatigue behavior of steel girder web penetration details with a slit through fatigue tests of specimens with these details. We designed and fabricated girder specimens that have steel girder web penetration details, in which cross-beam bottom flanges are connected to each top or bottom surface of a slit by welding. First, we conducted static loading tests to understand the stress distributions around web penetration details. Second, we conducted fatigue tests to examine fatigue crack initiation and propagation behavior and fatigue strength.

Torsional Fatigue of 63Sn-37Pb and Sn-0.7Cu Solders

2007 ◽  
Vol 353-358 ◽  
pp. 2908-2911
Author(s):  
Ning Bai ◽  
Xu Chen ◽  
Xin Li
Keyword(s):  
Steady State ◽  
Fatigue Strength ◽  
Fatigue Behavior ◽  
Equivalent Strain ◽  
Fatigue Tests ◽  
Load Drop ◽  
Torsional Fatigue ◽  
Von Mises ◽  
Fatigue Criterion ◽  
Better Than

A series of torsional fatigue tests were conducted on 63Sn-37Pb and Sn-0.7Cu solders. A continuous load drop was observed during the test. It was found that the load drop percentage had little effect on the elastic strain-life curve but strong effect on the plastic strain-life curve. The fatigue strength coefficient, fatigue strength exponent and fatigue ductility exponent had no great changes with the load drop. However, fatigue ductility coefficient showed a great difference and was linearly varying with load drop. A fatigue criterion of Coffin-Manson type was proposed in relation to load drop. The descending curve of the stress range with cycle was observed to consist of transient, steady state and tertiary regions. The percentage of load drop corresponding to the turning point from the steady state to the tertiary region was about 25% for all strain ranges of 63Sn-37Pb, and 30% for all strain ranges of Sn-0.7Cu. The torsional fatigue lives were correlated with von Mises equivalent strain amplitudes well. The fatigue behavior of Sn-0.7Cu is better than that of 63Sn-37Pb.

Fatigue Strength Assessment for High Strength Steel Welded Joints

2010 ◽  
Author(s):  
Ho Jung Kim ◽  
Sung Won Kang ◽  
Jae Myung Lee ◽  
Myung Hyun Kim
Keyword(s):  
Fatigue Strength ◽  
Welded Joints ◽  
High Strength Steel ◽  
Fatigue Behavior ◽  
High Strength ◽  
Fatigue Tests ◽  
Cold Metal Transfer ◽  
Strength Assessment ◽  
Back Plate ◽  
Cold Metal

The aim of the present paper is to investigate and to compare the fatigue characteristics of butt welded joints made of high strength steel with tensile strength 700MPa. The influence of different back plate materials and the groove shapes of copper backing are investigated. Various backing methods have been used in the steel construction industries, but steel backing, which is the most frequently used, sometimes is not capable of providing sufficient fatigue strengths for welded joint, particularly for high strength steel. Therefore, alternative backing methods have been investigated in order to improve the fatigue strength by employing ceramic backing, CMT (Cold Metal Transfer) [1] and copper backing. The main objective of the work is to estimate the fatigue test results for improving fatigue strength by comparing different backing materials and groove shapes. A series of fatigue tests with different types of backings has been carried out to obtain the fatigue life of butt welded joints. It was observed that the fatigue behavior of welded joints can be substantially improved by changing back bead shapes. The result has shown that the back bead shape of copper backing is better than others except for that of CMT, accompanied by improved fatigue strength.

Fatigue behavior of hot-extruded Mg–10Gd–3Y magnesium alloy

2010 ◽  
Vol 25 (4) ◽  
pp. 773-783 ◽  
Author(s):  
Wen-Cai Liu ◽  
Jie Dong ◽  
Ping Zhang ◽  
Li Jin ◽  
Tao Peng ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Fatigue Strength ◽  
Magnesium Alloy ◽  
Precipitation Hardening ◽  
High Cycle Fatigue ◽  
Fatigue Behavior ◽  
Fatigue Tests ◽  
Solid Solution Hardening ◽  
X Ray ◽  
Microstructure Observation

In this study, the influence of T5 heat treatment on tensile and fatigue behavior of hot-extruded Mg–10Gd–3Y (wt%) magnesium alloy has been investigated. High cycle fatigue tests were carried out at a stress rate (R) of −1 and a frequency of 100 Hz using hour-glass-shaped round specimens with a gauge diameter of 5.8 mm. The results show that fatigue strength (at 107 cycles) of Mg–10Gd–3Y magnesium alloy increases from 150 to 165 MPa after T5 heat treatment, i.e., the improvement of 10% in fatigue strength has been achieved. However, the crack growth resistance is lowered by T5 heat treatment. Results of microstructure observation and scanning electron microscopy-energy dispersive x-ray (SEM-EDX) analysis suggest that the fatigue strength in the Mg–10Gd–3Y magnesium alloy is determined by the threshold stress of basal slip, which is induced by solid solution hardening and precipitation hardening.

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