An Investigation of the Wear Mechanism for Carbide Tools in Face Milling the Ti-5Al-4.75Mo-4.75V-1Cr-1Fe Alloy

2010 ◽  
Vol 431-432 ◽  
pp. 547-550 ◽  
Author(s):  
H.Z. Zhang ◽  
Wei Wei Ming ◽  
Ming Chen ◽  
Bing Han ◽  
Bin Rong ◽  
...  
Keyword(s):  
Wear Mechanism ◽  
Face Milling ◽  
Carbide Tool ◽  
Crater Wear ◽  
High Chemical ◽  
Machine Material ◽  
Alloy Process ◽  
Low Elastic Modulus ◽  
Coated Tool ◽  
High Chemical Activity

The α+2βtype Ti-5Al-4.75Mo-4.75V-1Cr-1Fe (TC18) is a very difficult machine material for its low thermal conductivity, low elastic modulus, and high chemical activity. So how to improve the machining efficiency and prolong the tool life have got more and more attentions. In this paper, wear mechanism and wear types of coated (TiN+TiAlN) carbide tool and uncoated carbide tool are presented when face milling the Ti-18 alloy under the same machining condition. The results showed that wear types of PVD coated tool are mainly adhesive, diffusion and crater wear, while the mainly failure mode of uncoated carbide tool is tipping. So it is more appropriate to select the PVD coated tool than uncoated tool in the milling TC18 alloy process.

Wear Mechanism of High-Speed Turning Ti-6Al-4V with TiAlN and AlTiN Coated Tools in Dry and MQL Conditions

2012 ◽  
Vol 497 ◽  
pp. 30-34 ◽  
Author(s):  
Jin Yang Xu ◽  
Zhi Qiang Liu ◽  
Qing Long An ◽  
Ming Chen
Keyword(s):  
Titanium Alloy ◽  
Tool Life ◽  
Wear Mechanism ◽  
High Speed ◽  
Carbide Tool ◽  
High Speed Turning ◽  
Coated Carbide Tool ◽  
Coated Tool ◽  
Coated Carbide ◽  
Oxidation Wear

The TiAlN and AlTiN coated carbide cutting tools were adopted for high-speed turning of α+β phase titanium alloy Ti-6Al-4V. Both the wear pattern and wear mechanism were investigated in this research. Results show that: MQL condition can greatly prolong the tool life of AlTiN coated carbide tool but has minor influence on improving the tool life of TiAlN carbide tool. AlTiN coated carbide tool was found to be qualified to obtain better cutting performance and longer tool life and is more suitable for processing titanium alloy TC4 compared with TiAlN coated tool under the same cutting parameters. In dry cutting condition, both adhesive and oxidation wear were observed to be the main wear types in these two coated carbide tools. However, in MQL condition, TiAlN coated tool may only suffer adhesive wear while the AlTiN coated carbide tool suffer adhesive, diffusion and oxidation wear.

scholarly journals Crater wear mechanism of TiAlN coatings during high-speed metal turning

Wear ◽  
2021 ◽  
pp. 204016
Author(s):  
Maiara Moreno ◽  
Jon M. Andersson ◽  
Robert Boyd ◽  
Mats P. Johansson-Jöesaar ◽  
Lars J.S. Johnson ◽  
...  
Keyword(s):  
Wear Mechanism ◽  
High Speed ◽  
Crater Wear

Substrate Influence in YBaCuO Melt-Texturing Growth

1992 ◽  
Vol 275 ◽  
Author(s):  
N. Pellerin ◽  
M. Gervais ◽  
P. Odier
Keyword(s):  
Chemical Activity ◽  
High Chemical ◽  
Melt Texturing ◽  
Substrate Influence ◽  
High Chemical Activity

Melt-texturing of YBaCuO is generally processed on substrates. Due to its high chemical activity, the non-stoichiometric liquid, mainly due to the barium element, generally reacts with the substrate which is therefore subjected to play a role in the crystallization of YBaCuO and in the development of the texture. The particular case of Y2O3, which is a reacting but non-polluting substrate, is treated in details. The comparison of textured YBaCuO in similar conditions but on different substrates: Al2O3, Y2O3 and MgO gives some insight in the texturing process.

Wear Behavior of Carbide Inserts in Face Milling TA19 Alloy

2012 ◽  
Vol 426 ◽  
pp. 339-343 ◽  
Author(s):  
Qiu Lin Niu ◽  
X.J. Cai ◽  
Zhi Qiang Liu ◽  
Ming Chen ◽  
Qing Long An
Keyword(s):  
Titanium Alloy ◽  
Wear Behavior ◽  
Cutting Speed ◽  
Aircraft Engine ◽  
Face Milling ◽  
Depth Of Cut ◽  
Cnc Milling ◽  
Crater Wear ◽  
Stable Conditions ◽  
Carbide Inserts

As a typical high strength material, titanium alloy Ti-6Al-2Sn-4Zr- 2Mo-0.1Si (TA19) is used to manufacturing the compressor power-brake of aircraft engine and the aircraft skin. All the machining experiments were carried out on a CNC-milling center under the stable conditions of cutting speed, feed rate, and depth of cut. The performance and wear mechanisms of coated- and uncoated carbide tools have been investigated in this paper to evaluate the machinability of TA19 in face milling. The three tools used were PVD-TiN+TiAlN, CVD-TiN+Al2O3+TiCN and uncoated carbide inserts. The results indicated that PVD coating had the best performance than other tool materials in milling titanium alloy TA19, and the cutting force and the wear value were the smallest than that for CVD-coated and uncoated tools. The failure types of PVD-, CVD- and uncoated inserts were the crater wear and micro tipping; the crater wear and tipping; tipping. Abrasive wear and adherent wear were the predominant mechanism of PVD-TiN+TiAlN carbide insert in face milling TA19 alloy. For CVD- and uncoated carbide, adherent wear was predominant.

Comparative assessment between AlTiN and AlTiSiN coated carbide tools towards machinability improvement of AISI D6 steel in dry hard turning

2021 ◽  
pp. 095440622110373
Author(s):  
Anshuman Das ◽  
Miyaz Kamal ◽  
Sudhansu Ranjan Das ◽  
Saroj Kumar Patel ◽  
Asutosh Panda ◽  
...  
Keyword(s):  
Cutting Force ◽  
Tool Life ◽  
Hard Turning ◽  
Flank Wear ◽  
Chip Morphology ◽  
Comparative Assessment ◽  
Carbide Tool ◽  
Crater Wear ◽  
Coated Carbide ◽  
Coated Carbide Tools

AISI D6 (hardness 65 HRC) is one of the hard-to-cut steel alloys and commonly used in mould and die making industries. In general, CBN and PCBN tools are used for machining hardened steel but its higher cost makes the use for limited applications. However, the usefulness of carbide tool with selective coatings is the best substitute having comparable tool life, and in terms of cost is approximately one-tenth of CBN tool. The present study highlights a detailed analysis on machinability investigation of hardened AISI D6 alloy die steel using newly developed SPPP-AlTiSiN coated carbide tools in finish dry turning operation. In addition, a comparative assessment has been performed based on the effectiveness of cutting tool performance of nanocomposite coating of AlTiN deposited by hyperlox PVD technique and a coating of AlTiSiN deposited by scalable pulsed power plasma (SPPP) technique. The required number of machining trials under varied cutting conditions (speed, depth of cut, feed) were based on L16 orthogonal array design which investigated the crater wear, flank wear, surface roughness, chip morphology, and cutting force in hard turning. Out of the two cutting tools, newly-developed nanocomposite (SPPP-AlTiSiN) coated carbide tool promises an improved surface finish, minimum cutting force, longer tool life due to lower value of crater & flank wears, and considerable improvement in tool life (i.e., by 47.83%). At higher cutting speeds, the crater wear length and flank wear increases whereas the surface roughness, crater wear width and cutting force decreases. Chip morphology confirmed the formation of serrated type saw tooth chips.

Cutting performance and wear mechanism of Sialon ceramic tools in high speed face milling GH4099

2020 ◽  
Vol 46 (2) ◽  
pp. 1621-1630 ◽  
Author(s):  
Jianfei Sun ◽  
Shun Huang ◽  
Haitao Ding ◽  
Wuyi Chen
Keyword(s):  
Wear Mechanism ◽  
High Speed ◽  
Face Milling ◽  
Cutting Performance ◽  
Ceramic Tools ◽  
Sialon Ceramic

The machinability of Al/B4C composites produced by hot pressing based on reinforcing the element ratio

2016 ◽  
Vol 23 (6) ◽  
pp. 743-750 ◽  
Author(s):  
Ergün Ekici ◽  
Mahmut Gülesin
Keyword(s):  
Surface Roughness ◽  
Wear Mechanism ◽  
Cutting Forces ◽  
Hot Pressing ◽  
Matrix Material ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Reinforcement Ratio ◽  
Depth Of Cut ◽  
Crater Wear

AbstractIn this study, the effects of the particle reinforcement ratio on cutting forces and surface roughness were investigated when milling particle-reinforced metal matrix composite (MMCp) produced by hot pressing with different cutting tools. Alumix 123 alloy as the matrix material and B4C particles with an average size of 27 μm and 5%, 10% and 15% ratio as reinforcing elements were used for the manufacture of composite materials. The experiments were carried out in dry cutting conditions with four different cutting speeds, constant feed rate and depth of cut. Changes depending on the increased reinforcement ratio in cutting forces and surface roughness values were investigated; the effects of 10% B4C reinforced composite on tool wear were also examined. It was observed that cutting forces increased with the increase in cutting speed and particle ratio with carbide cutting tools, and it was seen that the cutting forces on the cutting tools decreased when cutting speed decreased and the cutting forces increased as the reinforcement ratios increased. In addition, with increasing the cutting speed, the surface roughness of the machined surfaces of composite samples increased with the carbide tools, while the cubic boron nitride (CBN) tools have the opposite effect. While it was seen that flank and crater wear occurred on the cemented carbide cutting tools, abrasive, adhesive and other wear mechanism tools in addition to the main wear mechanism, no remarkable flank and crater wear occurred on CBN cutting tools.

The Fretting Wear Property of Grease Containing Antiwear Nanoparticles Additives

2012 ◽  
Vol 562-564 ◽  
pp. 179-183 ◽  
Author(s):  
Jiu Wang ◽  
Bo Shui Chen ◽  
Jian Hua Fang ◽  
Jiang Wu
Keyword(s):  
Wear Behavior ◽  
Protective Layer ◽  
Fretting Wear ◽  
Wear Volume ◽  
Wear Property ◽  
Synergy Effect ◽  
Mechanical Motion ◽  
High Chemical ◽  
Oil Additives ◽  
High Chemical Activity

First the fretting wear behavior of CuS nanoparticles additives in grease were studied. The results show that the fretting wear volume reduce significantly when CuS nanoparticles additives add to grease. At the same time the existence of sulfid nanoparticles can reduce friction coefficient at the latter fretting time. The results of XPS tests show that Cu, Zn, Ni, S and B elements were founded in the film of wear scar. Secondly the effect of antiwear and oiliness additives on fretting wear behavior of nanoparticles additives in Grease were studied. It was found that when some antiwear, oiliness additives (such as T203, T322, stearyl alcohol or stearic acid) and sulfide nanoparticles were added to urea grease, a synergy effect between the two types of additives made fretting wear volume more small than that of either additive. Based on the results of contrast experiment and some analysis of fretting wear scars, we present the idea that two additives react with friction surface step by step. That is to say, the high chemical activity of CuS nanoparticles decompose first and form protective layer, the heat converted from chemical reaction of CuS decomposition and mechanical motion promote composition of common oil additives, thus protective layer is formed once again and wear volume further decrease.

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