Strength Evaluation of Joint Formed by Powder Injection Molding

2010 ◽  
Vol 447-448 ◽  
pp. 412-416
Author(s):  
Tao Li ◽  
Su Xia Zhang ◽  
Qing Fa Li ◽  
Siew Fei Pook ◽  
Zi Yan Amanda Ong
Keyword(s):  
Injection Molding ◽  
High Strength ◽  
Sample Surface ◽  
Powder Injection Molding ◽  
Bending Test ◽  
Powder Injection ◽  
Base Materials ◽  
Four Point Bending ◽  
Injection Molded ◽  
Functional Components

Powder injection molding technology is currently applied to the joining processes to produce multi-functional components. In this paper, the strength of the joint of green and sintered samples produced by powder injection molding was evaluated using four-point bending test. The microstructures of the green samples showed that a very good joint was formed by the re-melting of the first injection molded half part followed by a high pressure compacting in the second injection molding. The strength of joined green samples was almost equal to the reference green samples without joining. The microstructures and flexure strength of sintered joined samples, which was more than 90% of base materials, showed that the good joining was maintained after sintering. This high strength sintered joint was an integrative result of powder injection molding and sintering diffusion. The crack observed at the sample surface accounted for the slight drop of the strength.

Microstructure, Hardness, and Wear Resistance of Powder-Injection-Molded Products of Fe-Based Metamorphic Powders

2007 ◽  
Vol 26-28 ◽  
pp. 355-358
Author(s):  
Chang Kyu Kim ◽  
Chang Young Son ◽  
Dae Jin Ha ◽  
Tae Sik Yoon ◽  
Sung Hak Lee
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Wear Resistance ◽  
Injection Molding ◽  
Powder Injection Molding ◽  
Powder Injection ◽  
Thermally Stable ◽  
Austenitic Matrix ◽  
Amorphous Phases ◽  
Injection Molded

Powder injection molding (PIM) process was applied to Fe-based metamorphic alloy powders, and microstructure, hardness, and wear resistance of the PIM products were analyzed and compared with those of conventional PIM stainless steel products. When Fe-based metamorphic powders were injection-molded and then sintered at 1200 oC, completely densified products with almost no pores were obtained. They contained 34 vol.% of (Cr,Fe)2B borides dispersed in the austenitic matrix without amorphous phases. Since these (Cr,Fe)2B borides were very hard and thermally stable, hardness, and wear resistance of the PIM products of Fe-based metamorphic powders were twice as high as those of conventional PIM stainless steel products. Such property improvement suggested new applicability of the PIM products of Fe-based metamorphic powders to structures and parts requiring excellent mechanical properties.

Powder Injection Molding of Niobium

2005 ◽  
Vol 475-479 ◽  
pp. 711-716 ◽  
Author(s):  
Ivi Smid ◽  
Gaurav Aggarwal
Keyword(s):  
High Temperature ◽  
Injection Molding ◽  
Specific Weight ◽  
Powder Injection Molding ◽  
Powder Injection ◽  
Rocket Engines ◽  
Low Oxygen ◽  
Pure Niobium ◽  
Sintering Time ◽  
Injection Molded

Niobium and niobium-based alloys are used in a variety of high temperature applications ranging from light bulbs to rocket engines. Niobium has excellent formability and the lowest specific weight among refractory metals (Nb, Ta, Mo, W, and Re). Powder injection molding of niobium powder was investigated for efficiency of the process. The sintering of injection molded bars was conducted up to 2000°C in vacuum and low oxygen partial pressure atmosphere. This paper investigates the effect of sintering time, temperature and atmosphere on processing of pure niobium.

Characterization of Feedstocks for Injection Molded SiCp-Reinforced Al-4.5 wt.%Cu Composite

2011 ◽  
Vol 383-390 ◽  
pp. 3234-3240 ◽  
Author(s):  
Tapany Udomphol ◽  
Benchawan Inpanya ◽  
Nutthita Chuankrerkkul
Keyword(s):  
Injection Molding ◽  
Powder Injection Molding ◽  
Powder Injection ◽  
Solid Loading ◽  
Aluminium Powder ◽  
Twin Screw ◽  
Injection Molded ◽  
Hardness Values ◽  
Potential Use

Characterization of feedstocks for powder injection molding of SiCp-reinforced aluminium composite, as potential use for automotive and light-weight applications, has been studied in this research. Al-4.5 wt.% Cu powder, SiCp and polymeric binder were pre-mixed and compounded using a twin screw extruder at 170oC prior to powder injection molding at 170 oC. Effects of varied solid loadings at 52, 55 and 58% on green properties of the feedstocks have been investigated. Experimental results showed that compounding followed by powder injection molding allowed uniform distribution of SiCp surrounding the aluminium powder. It was found that higher solid loading improved bulk density while hardness values were observed to be similar. Molded specimens of 55% solid loading provided the optimum bend strength and strain at failure. Moreover, it was observed that the opposing abrasive property with angular shape of SiCp resulted in SiCp scratching effect, leading to irregular surface of aluminium powder after injection molding. This consequence and molding porosity were expected to be responsible for relatively low density of the molded specimens, giving the difficulty in molding at higher solid loading.

Powder Injection Molding of Cu-Based Amorphous Powders and Fe-Based Metamorphic Powders

2008 ◽  
Author(s):  
Chang-Young Son ◽  
Chang Kyu Kim ◽  
Dae Jin Ha ◽  
Tae Shik Yoon ◽  
Sunghak Lee ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Wear Resistance ◽  
Injection Molding ◽  
Volume Fraction ◽  
Powder Injection Molding ◽  
Powder Injection ◽  
Austenitic Matrix ◽  
Amorphous Phases ◽  
Amorphous Powders ◽  
Injection Molded

Powder injection molding (PIM) process was applied to Cu-based amorphous alloy powders and Fe-based metamorphic alloy powders, and microstructure, hardness, and wear resistance of the PIM products were analyzed. When Cu-based amorphous powders were injection-molded and sintered at 470 °C, sintering was not made since most of amorphous phases were replaced by crystalline phases. When sintered at higher temperatures, volume fraction of pores inside the sintered specimens decreased, but sintering was not properly conducted. When Fe-based metamorphic powders were injection-molded and then sintered at 1200 °C, completely densified products with almost no pores were obtained. They contained 34 vol.% of (Cr, Fe)2B borides dispersed in the austenitic matrix without amorphous phases. Since these (Cr, Fe)2B borides were hard and thermally stable, hardness, high-temperature hardness, and wear resistance of the PIM products of Fe-based metamorphic powders were twice as high as those of conventional PIM stainless steel products. These findings suggested new applicability of the PIM products of Fe-based metamorphic powders to structures and parts requiring excellent mechanical properties.

Ti-6Al-4V alloy bimodal powders for powder injection molding

2020 ◽  
Author(s):  
Elena Glazkova ◽  
Nikolay Rodkevich ◽  
Nikita Toropkov ◽  
Aleksandr Pervikov ◽  
Marat Lerner
Keyword(s):  
Injection Molding ◽  
Powder Injection Molding ◽  
Powder Injection

scholarly journals Are We Able to Print Components as Strong as Injection Molded?—Comparing the Properties of 3D Printed and Injection Molded Components Made from ABS Thermoplastic

2021 ◽  
Vol 11 (15) ◽  
pp. 6946
Author(s):  
Bartłomiej Podsiadły ◽  
Andrzej Skalski ◽  
Wiktor Rozpiórski ◽  
Marcin Słoma
Keyword(s):  
Tensile Strength ◽  
Injection Molding ◽  
Mechanical Strength ◽  
Cross Section ◽  
Fused Deposition Modeling ◽  
High Strength ◽  
Large Cross Section ◽  
Fused Deposition ◽  
Injection Molded ◽  
The Cross

In this paper, we are focusing on comparing results obtained for polymer elements manufactured with injection molding and additive manufacturing techniques. The analysis was performed for fused deposition modeling (FDM) and single screw injection molding with regards to the standards used in thermoplastics processing technology. We argue that the cross-section structure of the sample obtained via FDM is the key factor in the fabrication of high-strength components and that the dimensions of the samples have a strong influence on the mechanical properties. Large cross-section samples, 4 × 10 mm2, with three perimeter layers and 50% infill, have lower mechanical strength than injection molded reference samples—less than 60% of the strength. However, if we reduce the cross-section dimensions down to 2 × 4 mm2, the samples will be more durable, reaching up to 110% of the tensile strength observed for the injection molded samples. In the case of large cross-section samples, strength increases with the number of contour layers, leading to an increase of up to 97% of the tensile strength value for 11 perimeter layer samples. The mechanical strength of the printed components can also be improved by using lower values of the thickness of the deposited layers.

Investigation of final-stage sintering of various microsize structures prepared by micro powder injection molding

2010 ◽  
Vol 103 (4) ◽  
pp. 1145-1151 ◽  
Author(s):  
L. Liu ◽  
N. H. Loh ◽  
B. Y. Tay ◽  
S. B. Tor ◽  
H. Q. Yin ◽  
...  
Keyword(s):  
Injection Molding ◽  
Final Stage ◽  
Powder Injection Molding ◽  
Powder Injection
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