Measurement of Weld Mechanical Properties Using an Instrumented Indentation Technique

2017 ◽  
Vol 754 ◽  
pp. 383-386
Author(s):  
Kee Nam Song

Different microstructures in the weld zone of a metal structure including a fusion zone and a heat affected zone, are formed as compared to the base material. Consequently, the mechanical properties in the weld zone are different from those in the base material to a certain degree owing to different microstructures and residual welding stresses. When a welded structure is loaded, the mechanical behavior of the welded structure might be different from the case of a structure with homogeneous mechanical properties. It is known that obtaining the mechanical properties in the weld is generally difficult owing to the narrow regions of the weld and interfaces. As an alternative way to obtain the weld mechanical properties, the weld mechanical properties of Alloy800HT, SUS316L, and Alloy617, were recently measured using an instrumented indentation technique, and the representative weld mechanical properties of these materials were estimated with a 95% lower confidence level for later structural analyses of the welded structures.

2012 ◽  
Vol 2012 ◽  
pp. 1-12 ◽  
Author(s):  
Kee-nam Song ◽  
Sang-hoon Lee

Mechanical properties in a weld zone are different from those in the base material because of different microstructures. A spacer grid in PWR fuel is a structural component with an interconnected and welded array of slotted grid straps. Previous research on the strength analyses of the spacer grid was performed using base material properties owing to a lack of mechanical properties in the weld zone. In this study, based on the mechanical properties in the weld zone of the spacer grid recently obtained by an instrumented indentation technique, the strength analyses considering the mechanical properties in the weld zone were performed, and the analysis results were compared with the previous research.


2014 ◽  
Vol 496-500 ◽  
pp. 444-447 ◽  
Author(s):  
Zhi Hua Ma ◽  
Dong Gao Chen ◽  
Hong Wei Liu ◽  
Wu Lin Yang

Hybrid laser-Arc welding was to weld 20 mm thickness high nitrogen austenite stainless steel plates. Microstructure, hardness, mechanical properties and fractography of welding joints were researched. The results showed that the microstructure of heat affected zone and weld metal is austenite and δ-ferrite, and the heat-affected zone of welding joints is Narrow, its softening zone is smaller, the hardness is more uniform, the tensile strength of welding joints is 93.8% of the base material, fractured in the weld zone. The tensile fractography are obviously dimple.


Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4366
Author(s):  
Saqib Anwar ◽  
Ateekh Ur Rehman ◽  
Yusuf Usmani ◽  
Ali M. Al-Samhan

This study evaluated the microstructure, grain size, and mechanical properties of the alloy 800H rotary friction welds in as-welded and post-weld heat-treated conditions. The standards for the alloy 800H not only specify the composition and mechanical properties but also the minimum grain sizes. This is because these alloys are mostly used in creep resisting applications. The dynamic recrystallization of the highly strained and plasticized material during friction welding resulted in the fine grain structure (20 ± 2 µm) in the weld zone. However, a small increase in grain size was observed in the heat-affected zone of the weldment with a slight decrease in hardness compared to the base metal. Post-weld solution heat treatment (PWHT) of the friction weld joints increased the grain size (42 ± 4 µm) in the weld zone. Both as-welded and post-weld solution heat-treated friction weld joints failed in the heat-affected zone during the room temperature tensile testing and showed a lower yield strength and ultimate tensile strength than the base metal. A fracture analysis of the failed tensile samples revealed ductile fracture features. However, in high-temperature tensile testing, post-weld solution heat-treated joints exhibited superior elongation and strength compared to the as-welded joints due to the increase in the grain size of the weld metal. It was demonstrated in this study that the minimum grain size requirement of the alloy 800H friction weld joints could be successfully met by PWHT with improved strength and elongation, especially at high temperatures.


2022 ◽  
Vol 905 ◽  
pp. 44-50
Author(s):  
Li Wang ◽  
Ya Ya Zheng ◽  
Shi Hu Hu

The effects of welding wire composition on microstructure and mechanical properties of welded joint in Al-Mg-Si alloy were studied by electrochemical test, X-ray diffraction (XRD) analysis and metallographic analysis. The results show that the weld zone is composed of coarse columnar dendrites and fine equated grains. Recrystallized grains are observed in the fusion zone, and the microstructure in the heat affected zone is coarsened by welding heat. The hardness curve of welded joint is like W-shaped, the highest hardness point appears near the fusion zone, and the lowest hardness point is in the heat affected zone. The main second phases of welded joints are: matrix α-Al, Mg2Si, AlMnSi, elemental Si and SiO2. The addition of rare earth in welding wire can refine the grain in weld zone obviously, produce fine grain strengthening effect, and improve the electrochemical performance of weld.


2011 ◽  
Vol 255-260 ◽  
pp. 132-136
Author(s):  
Hong Yu Qi ◽  
Jian Xie ◽  
Dong Pan ◽  
Shao Lin Li ◽  
Xiao Guang Yang

Forged Ti-6Al-4V welded structure by electronic beam welding (EBW) as integrally bladed disk (blisk) structure in advanced aero-engine has been widely applied. It is necessary to analyze microstructure and mechanical properties of Ti-6Al-4V welded joints by EBW for failure analysis and structure design of blisk. Firstly the microstructure and mechanical properties of forged Ti-6Al-4V welded joints was focused on. Grains in the weld zone become coarse and large gradient organization structure appears in the heat affected zone (HAZ), which presents significant local heterogeneity. Microhardness of the weld zone is about 20% higher than that of the base metal. The size of different region of the welded joints was estimated. Then static tensile test of three different specimens were carried on. Experiment results show that the tensile and yield strength of welded joints are not less than that of the base metal. Finally the empirical relationship between strength and hardness of Ti-6Al-4V alloy is established. Tensile strength of the weld zone and the base metal were estimated. Compared to experiment data, the deviation is 3.56%, 0.097% respectively.


Author(s):  
Pham Thai Hoan ◽  
Nguyen Ngoc Vinh ◽  
Nguyen Thi Thanh Tung

In this study, instrumented indentation testing was conducted at room temperature for the investigation of the effect of strain rate on the hardness and yield strength in the weld zone of a commonly used structural steel, SM520. A number of indentation tests were undertaken at a number of strain rate values from 0.02 s-1 to 0.2 s-1 in the weld metal (WM), heat-affected zone (HAZ), and base metal (BM) regions of the weld zone. The mechanical properties including yield strength (σy) and hardness (H) in WM, HAZ, and BM were then computed from the applied load-penetration depth curves using a proposed method. As the result, the effects of strain rate indentation on yield strength and hardness in all regions of the weld zone were evaluated. The results displayed that hardness and yield strength in the weld zone’s components are influenced on the strain rate, where both hardness and yield strength decrease with the decreasing strain rate. Keywords: indentation; mechanical properties; strain rate effect; structural steel; weld zone.


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