Formation of Nanostructure and Tool Wear during Cutting Treatment of Titanium Alloy

2019 ◽  
Vol 822 ◽  
pp. 677-683
Author(s):  
Galina V. Ivanova ◽  
Juozas Padgurskas ◽  
Vytenis Jankauskas ◽  
Alexandr Popov ◽  
Svetlana Shasherina
Keyword(s):  
Plastic Deformation ◽  
Wear Resistance ◽  
Cutting Tool ◽  
Structural Phase ◽  
Optical Metallography ◽  
Structural Phase Transformation ◽  
Alloy Vt23 ◽  
Patterns Of Interaction ◽  
Dynamic Plastic Deformation ◽  
Metal Blank

Methods of the optical metallography, TEM, SEM-technique, tests for hardness and wear resistance are used to investigated the structural - phase transformation in metal blanks from alloy VT23 at cutting treatment in an interval of speeds 2...120 m/min are given. The patterns of interaction of dynamic plastic deformation and destructions on macro-, meso-, micro-and nanolevels are determined. It is shown that the formation in metal blank of modulated high-tensile secondary nanostructures promotes a heightening of a protective wearproofity of treated metal blank, but cutting edge, lowering a wearproofity, of the cutting tool.

scholarly journals Molecular Dynamics Study on the Impact of Cu Clusters at the BCC-Fe Grain Boundary on the Tensile Properties of Crystal

Metals ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1533
Author(s):  
Haichao Zhang ◽  
Xufeng Wang ◽  
Huirong Li ◽  
Changqing Li ◽  
Yungang Li
Keyword(s):  
Molecular Dynamics ◽  
Plastic Deformation ◽  
Grain Boundary ◽  
Grain Boundaries ◽  
Tensile Properties ◽  
Structural Phase ◽  
Structural Phase Transformation ◽  
Tensile Process ◽  
Deformation Ability ◽  
The Impact

The molecular dynamics (MD) method was used to simulate and calculate the segregation energy and cohesive energy of Cu atoms at the Σ3{111}(110) and Σ3{112}(110) grain boundaries, and the tensile properties of the BCC-Fe crystal, with the grain boundaries containing coherent Cu clusters of different sizes (a diameter of 10 Å, 15 Å and 20 Å). The results showed that Cu atoms will spontaneously segregate towards the grain boundaries and tend to exist in the form of large-sized, low-density Cu clusters at the grain boundaries. When Cu cluster exists at the Σ3{111}(110) grain boundary, the increase in the size of the Cu cluster leads to an increase in the probability of vacancy formation inside the Cu cluster during the tensile process, weakening the breaking strength of the crystal. When the Cu cluster exists at the Σ3{112}(110) grain boundary, the Cu cluster with a diameter of 10 Å will reduce the strain hardening strength of the crystal, but the plastic deformation ability of the crystal will not be affected, and the existence of Cu clusters with a diameter of 15 Å and 20 Å will suppress the structural phase transformation of the crystal, and significantly decrease the plastic deformation ability of the crystal, thereby resulting in embrittlement of the crystal.

On effect of surface hardening on impact and abrasive wear resistance of Hadfi eld steel

2020 ◽  
pp. 252-255
Author(s):  
V.I. Bolobov ◽  
V.S. Bochkov ◽  
E.V. Akhmerov ◽  
V.A. Plashchinsky ◽  
E.A. Krivokrisenko E.A.
Keyword(s):  
Plastic Deformation ◽  
Wear Resistance ◽  
Abrasive Wear ◽  
Work Hardening ◽  
Surface Hardening ◽  
Cold Work ◽  
Abrasive Wear Resistance ◽  
Hadfield Steel ◽  
Mining Equipment ◽  
Effect Of Surface

On the example of Hadfield steel, as the most common material of fast-wearing parts of mining equipment, the effect of surface hardening by plastic deformation on their impact and abrasive wear resistance is considered. Wear test is conducted on magnetic ironstone as typical representative of abrasive and hard rock. As result of wear of initial samples with hardness of ∼200 HB and samples pre-hardened with different intensities to the hardness of 300, 337 and 368 HB, it is found that during the initial testing period, the initial samples pass the “self-cold-work hardening” stage with increase in hardness to ∼250 HB, which remains virtually unchanged during further tests; the hardness of the pre-hardened samples does not change significantly throughout the tests. It is established that the rate of impact-abrasive wear of pre-hardened samples is significantly (up to 1.4 times) lower than the original ones that are not subjected to plastic deformation, and decreases with increasing degree of cold-work hardening. Preliminary surface hardening by plastic deformation can serve as effective way to increase the service life of fast-wearing working parts of mining equipment.

Effect of cluster-gradient architecture of nanostructured topocomposites on features of tribointeraction with heterophased material

2020 ◽  
pp. 130-135
Author(s):  
D.N. Korotaev ◽  
K.N. Poleshchenko ◽  
E.N. Eremin ◽  
E.E. Tarasov
Keyword(s):  
Wear Resistance ◽  
Titanium Alloy ◽  
Energy Dissipation ◽  
Phase Structure ◽  
Diffusion Processes ◽  
Structural Phase ◽  
High Wear Resistance ◽  
Wear Characteristics ◽  
And Diffusion

The wear resistance and wear characteristics of cluster-gradient architecture (CGA) nanostructured topocomposites are studied. The specifics of tribocontact interaction under microcutting conditions is considered. The reasons for retention of high wear resistance of this class of nanostructured topocomposites are studied. The mechanisms of energy dissipation from the tribocontact zone, due to the nanogeometry and the structural-phase structure of CGA topocomposites are analyzed. The role of triboactivated deformation and diffusion processes in providing increased wear resistance of carbide-based topocomposites is shown. They are tested under the conditions of blade processing of heat-resistant titanium alloy.

scholarly journals Microstructural Characterization and Mechanical Properties of Ti-6Al-4V Alloy Subjected to Dynamic Plastic Deformation Achieved by Multipass Hammer Forging with Different Forging Temperatures

2019 ◽  
Vol 2019 ◽  
pp. 1-12 ◽  
Author(s):  
Xiurong Fang ◽  
Jiang Wu ◽  
Xue Ou ◽  
Fuqiang Yang
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Volume Fraction ◽  
Microstructural Characterization ◽  
Optical Microscope ◽  
Strain Rates ◽  
Materials Properties ◽  
Forging Process ◽  
Hammer Forging ◽  
Dynamic Plastic Deformation

Dynamic plastic deformation (DPD) achieved by multipass hammer forging is one of the most important metal forming operations to create the excellent materials properties. By using the integrated approaches of optical microscope and scanning electron microscope, the forging temperature effects on the multipass hammer forging process and the forged properties of Ti-6Al-4V alloy were evaluated and the forging samples were controlled with a total height reduction of 50% by multipass strikes from 925°C to 1025°C. The results indicate that the forging temperature has a significant effect on morphology and the volume fraction of primary α phase, and the microstructural homogeneity is enhanced after multipass hammer forging. The alloy slip possibility and strain rates could be improved by multipass strikes, but the marginal efficiency decreases with the increased forging temperature. Besides, a forging process with an initial forging temperature a bit above β transformation and finishing the forging a little below the β transformation is suggested to balance the forging deformation resistance and forged mechanical properties.

Examination of the material properties and performance of thin-diamond film cutting tool inserts produced by arc-jet and hot filament chemical vapor deposition

1996 ◽  
Vol 11 (7) ◽  
pp. 1765-1775 ◽  
Author(s):  
James M. Olson ◽  
Michael J. Dawes
Keyword(s):  
Wear Resistance ◽  
Chemical Vapor Deposition ◽  
Diamond Film ◽  
Vapor Deposition ◽  
Cutting Tool ◽  
Diamond Films ◽  
Chemical Vapor ◽  
Polycrystalline Diamond ◽  
And Performance ◽  
Hot Filament

Thin diamond film coated WC-Co cutting tool inserts were produced using arc-jet and hot-filament chemical vapor deposition. The diamond films were characterized using SEM, XRD, and Raman spectroscopy to examine crystal structure, fracture mode, thickness, crystalline orientation, diamond quality, and residual stress. The performance of the tools was evaluated by comparing the wear resistance of the materials to brazed polycrystalline diamond-tipped cutting tool inserts (PCD) while machining A390 aluminum (18% silicon). Results from the experiments carried out in this study suggest that the wear resistance of the thin diamond films is primarily related to the grain boundary strength, crystal orientation, and the density of microdefects in the diamond film.

Essential Research in Machining Difficult-to-Machine Materials for Advancing MQL Cutting Technology with a Newly Developed Coated Tool

2014 ◽  
Vol 1017 ◽  
pp. 329-333
Author(s):  
Syunki Shimada ◽  
Masao Kohzaki
Keyword(s):  
Wear Resistance ◽  
High Temperature ◽  
Cutting Tool ◽  
Minimum Quantity Lubrication ◽  
High Wear Resistance ◽  
Cutting Resistance ◽  
Coated Tools ◽  
Coated Tool ◽  
Cutting Experiments ◽  
Lubricating Properties

This study is developing environmentally friendly cutting technologies of difficult-to-machine materials by MQL (Minimum Quantity Lubrication) cutting with Ti-B coated tools. In this research, we performed cutting experiments of difficult-to-machine materials in dry, MQL and wet conditions with non-coated tools. Cutting resistance in the MQL cutting was almost the same as that in the wet cutting. Moreover, damage of the cutting tool was not observed after the MQL cutting. Therefore the MQL cutting is expected to become an advanced cutting technology by using Ti-B coated tools because Ti-B film had high temperature lubricating properties and high wear resistance.

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