Finite Element Analysis for Deformation of Toolholder/Spindle Interface System at High Rotation Speed

2004 ◽  
Vol 471-472 ◽  
pp. 649-653 ◽  
Author(s):  
D.L. Wang ◽  
T.H. Li ◽  
D.C. Kang
Keyword(s):  
Finite Element ◽  
Rotation Speed ◽  
Cutting Tools ◽  
Cutting Speed ◽  
The Finite Element Method ◽  
Element Analysis ◽  
High Cutting Speed ◽  
Interface System ◽  
Machining System ◽  
High Rotation Speed

With a significant progress achieved both in new kind of cutting tools and in machine tool design at high cutting speed, one of the weakest parts in the machining system is the toolholder/spindle interface system. In this paper the displacement of the 7/24 tapered tool interface and the HSK tool interface at high rotation speed is analyzed by means of the finite element method. The effects of the centrifugal force on the characteristics of the joints are investigated.

scholarly journals FEM-based comparative study of SQUARE & RHOMBIC INSERT machining performance during turning of AISI-D3 steel

2021 ◽  
Vol 13 (2) ◽  
pp. 143-148
Author(s):  
Anastasios Tzotzis ◽  
◽  
Nikolaos Efkolidis ◽  
Gheorghe Oancea ◽  
Panagiotis Kyratsis ◽  
...  
Keyword(s):  
Finite Element ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
The Finite Element Method ◽  
Machining Simulation ◽  
Machining Performance ◽  
Machining Processes ◽  
Element Analysis ◽  
Friction Forces ◽  
Aisi D3 Steel

Nowadays, employment of the Finite Element Method (FEM) in machining simulation is a common practice to decrease development times and costs, as well as to investigate numerous parameters that affect machining processes. In the present work, the 3D modelling of AISI-D3 hard turning with both square and rhombic inserts is being presented by utilizing a commercially available Finite Element Analysis (FEA) software. Eighteen tests were carried out based on cutting conditions that are recommended for the used tools. Specifically, three levels of cutting speed (75m/min, 110m/min and 140m/min), three levels of feed (0.12mm/rev, 0.16mm/rev and 0.20mm/rev) and depth of cut equal to 0.40mm for all tests, were applied. In order to describe the complex factors that define the model, such as the friction forces, the heat transfer and the pressure due to contact between the tool and the workpiece, a number of acknowledged models were utilized. A comparison of the performance between the two types of tools was made with respect to the developed machining forces and temperature distribution on the workpiece. The findings of the investigation indicate that the specific square tools produce higher values of forces compared to the rhombic ones and approximately the same temperature patterns on the workpiece. The average increase on the produced cutting forces is about 26.4%.

scholarly journals Development of temperature statistical model when machining of aerospace alloy materials

2014 ◽  
Vol 18 (suppl.1) ◽  
pp. 269-282 ◽  
Author(s):  
Kumaran Kadirgama ◽  
Md. Rahman ◽  
Basir Mohamed ◽  
Rosli Bakar ◽  
Ahmad Ismail
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Feed Rate ◽  
Cutting Tools ◽  
Cutting Temperature ◽  
Cutting Speed ◽  
Maximum Temperature ◽  
Element Analysis ◽  
First Order ◽  
Axial Depth

This paper presents to develop first-order models for predicting the cutting temperature for end-milling operation of Hastelloy C-22HS by using four different coated carbide cutting tools and two different cutting environments. The first-order equations of cutting temperature are developed using the response surface methodology (RSM). The cutting variables are cutting speed, feed rate, and axial depth. The analyses are carried out with the aid of the statistical software package. It can be seen that the model is suitable to predict the longitudinal component of the cutting temperature close to those readings recorded experimentally with a 95% confident level. The results obtained from the predictive models are also compared with results obtained from finite-element analysis (FEA). The developed first-order equations for the cutting temperature revealed that the feed rate is the most crucial factor, followed by axial depth and cutting speed. The PVD coated cutting tools perform better than the CVD-coated cutting tools in terms of cutting temperature. The cutting tools coated with TiAlN perform better compared with other cutting tools during the machining performance of Hastelloy C-22HS. It followed by TiN/TiCN/TiN and CVD coated with TiN/TiCN/Al2O3 and TiN/TiCN/TiN. From the finite-element analysis, the distribution of the cutting temperature can be discussed. High temperature appears in the lower sliding friction zone and at the cutting tip of the cutting tool. Maximum temperature is developed at the rake face some distance away from the tool nose, however, before the chip lift away.

Towards Predicting Relative Belt Edge Endurance With the Finite Element Method

1990 ◽  
Vol 18 (4) ◽  
pp. 216-235 ◽  
Author(s):  
J. De Eskinazi ◽  
K. Ishihara ◽  
H. Volk ◽  
T. C. Warholic
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Three Dimensional ◽  
The Finite Element Method ◽  
Shear Deformations ◽  
Element Analysis ◽  
Vertical Loading ◽  
Predicted Values ◽  
Element Method

Abstract The paper describes the intention of the authors to determine whether it is possible to predict relative belt edge endurance for radial passenger car tires using the finite element method. Three groups of tires with different belt edge configurations were tested on a fleet test in an attempt to validate predictions from the finite element results. A two-dimensional, axisymmetric finite element analysis was first used to determine if the results from such an analysis, with emphasis on the shear deformations between the belts, could be used to predict a relative ranking for belt edge endurance. It is shown that such an analysis can lead to erroneous conclusions. A three-dimensional analysis in which tires are modeled under free rotation and static vertical loading was performed next. This approach resulted in an improvement in the quality of the correlations. The differences in the predicted values of various stress analysis parameters for the three belt edge configurations are studied and their implication on predicting belt edge endurance is discussed.

Tire Cornering Simulation Using an Explicit Finite Element Analysis Code

1998 ◽  
Vol 26 (2) ◽  
pp. 109-119 ◽  
Author(s):  
M. Koishi ◽  
K. Kabe ◽  
M. Shiratori
Keyword(s):  
Finite Element Method ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Test System ◽  
Experimental Results ◽  
The Finite Element Method ◽  
Element Analysis ◽  
Explicit Finite Element ◽  
Explicit Finite Element Analysis ◽  
Element Method

Abstract The finite element method has been used widely in tire engineering. Most tire simulations using the finite element method are static analyses, because tires are very complex nonlinear structures. Recently, transient phenomena have been studied with explicit finite element analysis codes. In this paper, the authors demonstrate the feasibility of tire cornering simulation using an explicit finite element code, PAM-SHOCK. First, we propose the cornering simulation using the explicit finite element analysis code. To demonstrate the efficiency of the proposed simulation, computed cornering forces for a 175SR14 tire are compared with experimental results from an MTS Flat-Trac Tire Test System. The computed cornering forces agree well with experimental results. After that, parametric studies are conducted by using the proposed simulation.

Analysis of Hydroelectric Unit’s Upper Bracket Based on Test and FEM

2014 ◽  
Vol 721 ◽  
pp. 131-134
Author(s):  
Mi Mi Xia ◽  
Yong Gang Li
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Element Model ◽  
The Finite Element Method ◽  
Ansys Software ◽  
Element Analysis ◽  
Hydroelectric Unit ◽  
The Finite Element Analysis ◽  
Strain Rosette ◽  
The Finite Element Model

To research the load upper bracket of Francis hydroelectric unit, then established the finite-element model, and analyzed the structure stress of 7 operating condition points with the ANSYS software. By the strain rosette test, acquired the data of stress-strain in the area of stress concentration of the upper bracket. The inaccuracy was considered below 5% by analyzing the contradistinction between the finite-element analysis and the test, and match the engineering precision and the test was reliable. The finite-element method could be used to judge the stress of the upper bracket, and it could provide reference for the Structural optimization and improvement too.

Cutting Performance and Wear Mechanism of Si3N4-Based Nanocomposite Ceramic Tool

2010 ◽  
Vol 443 ◽  
pp. 324-329 ◽  
Author(s):  
Bin Zou ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Jin Peng Song
Keyword(s):  
Wear Resistance ◽  
Wear Mechanism ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Cutting Performance ◽  
Nano Particles ◽  
Ceramic Tool ◽  
Tool Materials ◽  
High Cutting Speed ◽  
The Matrix

Si3N4/TiN nanocomposite tool and Si3N4/Ti(C7N3) nanocomposite tool were prepared. The cutting performance and wear mechanism of Si3N4-based nanocomposite ceramic tool was investigated by comparison with a commercial sialon ceramic tool in machining of 45 steel. Si3N4-based nanocomposite ceramic tool exhibits the better wear resistance than sialon at the relatively high cutting speed. The increased cutting performance of Si3N4-based nanocomposite ceramic tool is ascribed to the higher mechanical properties. Nano-particles can refine the matrix grains and improve the bonding strength among the matrix grains of Si3N4-based nanocomposite ceramic tool materials. It contributes to an improved wear resistance of the cutting tools during machining.

A FINITE ELEMENT ANALYSIS OF EFFECTIVE THERMOELECTROELASTIC PROPERTIES OF COMPOSITES WITH A DOUBLY PERIODIC ARRAY OF PIEZOELECTRIC FIBERS

2009 ◽  
Vol 23 (06n07) ◽  
pp. 1689-1694 ◽  
Author(s):  
PENG YAN ◽  
CHIPING JIANG
Keyword(s):  
Finite Element ◽  
Effective Properties ◽  
Cell Model ◽  
Periodic Array ◽  
The Finite Element Method ◽  
Element Analysis ◽  
Uniform Temperature Field ◽  
Periodic Microstructures ◽  
Doubly Periodic Array ◽  
Electrical Loads

This work deals with modeling of 1-3 thermoelectroelastic composites with a doubly periodic array of piezoelectric fibers under arbitrary combination of mechanical, electrical loads and a uniform temperature field. The finite element method (FEM) based on a unit cell model is extended to take into account the thermoelectroelastic effect. The FE predictions of effective properties for several typical periodic microstructures are presented, and their influences on effective properties are discussed. A comparison with the Mori-Tanaka method is made to estimate the application scope of micromechanics. The study is useful for the design and assessment of composites.

Comparison of Buried Pipeline Crossing Assessments Using API RP 1102, Analytical Method and Finite Element Approach

2020 ◽  
Author(s):  
Nikhil Joshi ◽  
Pritha Ghosh ◽  
Jonathan Brewer ◽  
Lawrence Matta
Keyword(s):  
Finite Element ◽  
Analytical Method ◽  
Rapid Assessment ◽  
Buried Pipeline ◽  
The Finite Element Method ◽  
Buried Pipelines ◽  
Element Analysis ◽  
The Finite Element Analysis ◽  
Element Approach ◽  
Multiple Loading

Abstract API RP 1102 provides a method to calculate stresses in buried pipelines due to surface loads resulting from the encroachment of roads and railroads. The API RP 1102 approach is commonly used in the industry, and widely available software allows for quick and easy implementation. However, the approach has several limitations on when it can be used, one of which is that it is limited to pipelines crossing as near to 90° (perpendicular crossing) as practicable. In no case can the crossing be less than 30° . In this paper, the stresses in the buried pipeline under standard highway vehicular loading calculated using the API RP 1102 method are compared with the results of two other methods; an analytical method that accounts for longitudinal and circumferential through wall bending effects, and the finite element method. The benefit of the alternate analytical method is that it is not subject to the limitations of API RP 1102 on crossing alignment or depth. However, this method is still subject to the limitation that the pipeline is straight and at a uniform depth. The fact that it is analytical in nature allows for rapid assessment of a number of pipes and load configurations. The finite element analysis using a 3D soil box approach offers the greatest flexibility in that pipes with bends or appurtenances can be assessed. However, this approach is time consuming and difficult to apply to multiple loading scenarios. Pipeline crossings between 0° (parallel) and 90° (perpendicular) are evaluated in the assessment reported here, even though these are beyond the scope of API RP 1102. A comparison across the three methods will provide a means to evaluate the level of conservatism, if any, in the API RP 1102 calculation for crossing between 30° and 90° . It also provides a rationale to evaluate whether the API RP 1102 calculation can potentially be extended for 0° (parallel) crossings.

scholarly journals Modeling of Size Effects in Bending of Perforated Cosserat Plates

2017 ◽  
Vol 2017 ◽  
pp. 1-19 ◽  
Author(s):  
Roman Kvasov ◽  
Lev Steinberg
Keyword(s):  
Finite Element ◽  
Stress Concentration ◽  
Numerical Study ◽  
The Finite Element Method ◽  
Classical Elasticity ◽  
Element Analysis ◽  
Plate Deformation ◽  
The Finite Element Analysis ◽  
Circular Holes ◽  
Different Shapes

This paper presents the numerical study of Cosserat elastic plate deformation based on the parametric theory of Cosserat plates, recently developed by the authors. The numerical results are obtained using the Finite Element Method used to solve the parametric system of 9 kinematic equations. We discuss the existence and uniqueness of the weak solution and the convergence of the proposed FEM. The Finite Element analysis of clamped Cosserat plates of different shapes under different loads is provided. We present the numerical validation of the proposed FEM by estimating the order of convergence, when comparing the main kinematic variables with an analytical solution. We also consider the numerical analysis of plates with circular holes. We show that the stress concentration factor around the hole is less than the classical value, and smaller holes exhibit less stress concentration as would be expected on the basis of the classical elasticity.

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