Statistical Aspects of Grain Coarsening in a Fine Grained Al-Sc Alloy

2007 ◽  
Vol 558-559 ◽  
pp. 729-734 ◽  
Author(s):  
Michael Ferry ◽  
N. Burhan

A supersaturated Al-0.3 wt.% Sc alloy was cold deformed by ECAP to an equivalent von Mises strain of 9.2 then pre-aged at 350 °C to generate a fine-grained alloy with an average grain size of 1 μm. The microstructure was highly resistant to grain coarsening at temperatures up to 500 °C with a detailed statistical analysis showing that the initial grain size distribution was very close to lognormal and, throughout annealing, remained lognormal and the normalized frequency distribution was time/temperature invariant despite a moderate broadening of the size distribution. This behaviour is largely similar to subgrain coarsening during recovery and grain growth after recrystallization. The homogeneous evolution of the microstructure during annealing, coupled with no appreciable change in texture, is also consistent with the advanced stages of continuous recrystallization.

2006 ◽  
Vol 519-521 ◽  
pp. 1617-1622 ◽  
Author(s):  
N. Burhan ◽  
Michael Ferry

Severe plastic straining is an established method for producing submicron grain (SMG) structures in alloys. However, the development of such a fine grained structure in single-phase alloys is usually futile if they are to be exposed or processed at elevated temperatures. This is a direct consequence of the natural tendency for rapid and substantial grain coarsening which completely removes the benefits obtained by grain refinement. This problem may be avoided by the introduction of nanosized, highly stable particles in the metal matrix. In this work, a SMG structure was generated in an Al-0.3 wt.% Sc alloy by Equal Channel Angular Pressing (ECAP). The alloy was prepared initially to produce a fine grained microstructure exhibiting a large fraction of high angle grain boundaries and a dispersion of nanosized Al3Sc particles. The evolution of microstructure during annealing at temperatures up to 550 °C was examined in detail and grain size distributions generated from the data. It was shown that grain coarsening is rapid at temperatures above 450 °C and the initial log-normal grain size distribution exhibiting low variance and skewness was altered considerably. The statistical information generated from the grain size distributions confirms that discontinuous grain coarsening occurs in this alloy only at temperatures greater than 500 °C.


2010 ◽  
Vol 638-642 ◽  
pp. 2389-2394 ◽  
Author(s):  
Masahide Gotoh ◽  
Katsuhiro Seki ◽  
M. Shozu ◽  
Hajime Hirose ◽  
Toshihiko Sasaki

The fine-grained rolling steels NFG600 and the conventional usual rolling steels SM490 were processed by sand paper polishing and mechanical grinding to compare the residual stress generated after processing. The average grain size of NFG600 and SM490 is 3 μm and 15μm respectively. Therefore improvement of mechanical properties for such fine-grained steels is expected, it is important to understand the residual stress state of new fine-grained materials with processing. In this study, multi axial stresses of two kinds of specimens after polishing and grinding were measured by three kinds of analysis methods including cos-ψ method. As a result, as for σ33, the stress of NFG was compression, though that of SM490 was tension.


1986 ◽  
Vol 71 ◽  
Author(s):  
G.J. Van Der Kolk ◽  
M.J. Verkerk

AbstractAl was evaporated at oxygen partial pressures, PO2, varying between 10−7 and 10−4 Pa on substrates of silicon nitride. The substrate temperature was varied between 20 °C and 250°C. The films were annealed at temperatures up to 500°C.For Al films deposited at 20°C, it was found that the average grain size decreases with increasing oxygen partial pressure. After annealing recrystallization was observed. The relative increase of grain size was less for higher values of pO2. Annealing gave rise to a broad grain size distribution.For Al films deposited at 250°C, the presence of oxygen caused the growth of rough inhomogeneous films. This inhomogeneous structure remained during annealing.


2005 ◽  
Vol 495-497 ◽  
pp. 609-614
Author(s):  
Michael Ferry

The effect of fine particles on the uniformity of grain coarsening in a submicron grained Al-Sc alloy containing significant local variations in texture has been investigated using high resolution EBSD. The alloy was processed by severe plastic deformation and low temperature ageing to generate a fine-grained (0.8 µm diameter) microstructure containing either a dispersion of nanosized Al3Sc particles or a particle-free matrix. The initial processing generated a uniform grain size distribution, but the distribution of grain orientations was inhomogeneous with the microstructure containing colonies of grains consisting predominantly of either HAGBs or LAGBs with the latter possessing orientation gradients of up to 10 o/µm. Despite the marked differences in boundary character between these regions, the alloy undergoes slow and uniform grain coarsening during annealing at temperatures up to 500 oC with no marked change in the grain size distribution, boundary distribution and texture. A model of grain coarsening that takes into account the influence of fine particles on the kinetics of grain growth within an orientation gradient is outlined. The model predicts that a large volume fraction of fine particles (large f/r-value) tends to homogenize the overall rate of grain coarsening despite the presence of orientation gradients in the microstructure.


2015 ◽  
Vol 48 (3) ◽  
pp. 890-900 ◽  
Author(s):  
Zhilin Liu ◽  
Dong Qiu ◽  
Feng Wang ◽  
John A. Taylor ◽  
Mingxing Zhang

Adding the peritectic forming element Cu effectively reduced the average grain size of cast Zn by over 85%. At a specified cast condition, the smallest grain size was obtained at 2 wt% Cu addition. A further increase in Cu content led to grain coarsening in the cast Zn–Cu alloys. Although the solute effect of Cu was predominately responsible for the grain refinement through restriction of the grain growth, it was found that the variation of grain size is also closely related to the formation of the pro-peritectic phase, ∊-CuZn4. Crystallographic calculations using the edge-to-edge matching model showed low interatomic misfit and interplanar mismatch between Zn and the ∊-CuZn4phase. In addition, a reproducible h.c.p.–h.c.p. (h.c.p. denotes hexagonal close-packed) orientation relationship between Zn and the ∊-CuZn4particles (located within the Zn grain centres) was also experimentally determined using the electron backscattered diffraction method. This indicated the high potency of the pro-peritectic ∊-CuZn4particles as effective heterogeneous nucleation sites for η-Zn, which further refined the Zn grains. However, when the Cu content was over 2.0 wt%, formation of large ∊-CuZn4particles resulted in grain coarsening of the cast alloys.


2007 ◽  
Vol 1056 ◽  
Author(s):  
Jafar F. Al-Sharab ◽  
Rajendra Sadangi ◽  
Vijay Shukla ◽  
Bernard Kear

ABSTRACTPolycrystalline Y2O3 is the material of choice for IR windows since it has excellent optical properties in the visible, and near infra-red band. However, current processing methods yield polycrystalline Y2O3 with large grain size (> 100 μm), which limits the hardness and erosion resistance attainable. One way to improve strength is to develop an ultra-fine grained material with acceptable optical transmission properties. To realize a fine-grained ceramic, one approach is to develop a composite structure, in which one phase inhibits the growth of the other phase during processing. In this study, Y2O3-MgO nanocomposite with various MgO content (20, 50 and 80 mol%) were synthesized using plasma spray method. Extensive characterization techniques including x-ray diffraction, scanning electron microscopy (SEM), Transmission electron microscopy (TEM) and Energy Dispersive spectrometry (EDS) were employed to study the synthesized powder as well as the consolidated sample. Transmission Electron Microscopy, as well as EDS chemical mapping, revealed that the consolidated sample have bi-continuous MgO-Y2O3 nanostructure with an average grain size of 200 nm.


2002 ◽  
Vol 17 (3) ◽  
pp. 575-581 ◽  
Author(s):  
Tomonari Takeuchi ◽  
Claudio Capiglia ◽  
Nalini Balakrishnan ◽  
Yasuo Takeda ◽  
Hiroyuki Kageyama

Dense BaTiO3 ceramics consisting of fine grains were prepared using fine powder (average grain size of 0.06 μm; BT006) as a starting material and the spark plasma sintering (SPS) method. The powder was densified to >95% of theoretical x-ray density by the SPS process, and the average grain size of the resulting ceramics was <0.5 μm; the particle size of the initial powder significantly affects the grain size of the resulting SPS pellets. Fixed-frequency (100 kHz), room-temperature permittivity measurements of the BT006-SPS ceramics showed relatively low values (3000–3500) compared with those (typically 5000) for SPS ceramics consisting of larger grains (approximately 1 μm). Lower permittivity was attributed to poor development of ferroelectric domains in the ceramics, which originated from incomplete development of the tetragonal structure as well as the presence of a local orthorhombic structure.


2006 ◽  
Vol 519-521 ◽  
pp. 847-852
Author(s):  
Suk Bong Kang ◽  
Jae Woon Kim ◽  
Hyoung Wook Kim

Recently the method for obtaining ultra-fine grained metallic materials has developed using severe plastic deformation (SPD), such as equal channel angular pressing (ECAP), accumulative roll bonding (ARB), torsion straining, and warm multiple deformation (WMD) etc. In order to enhance thermal stability of ultra-fine grained aluminum alloys manufactured by SPD process, the addition of Sc and Zr elements has been considered to devise fine Al3Sc, Al3Zr and Al3(Scx Zr1-x) precipitates for inhibiting the grain growth. In this study, the microstructure evolution has been investigated in Al-Mg alloys with and without Sc and Zr addition during the warm multiple deformation process. In addition Al-Mg alloys were compressed at a strain rate of 10-1 sec-1 by two different routes, that is, route A and route B. Route A is to rotate the specimen throughout 90o around the vertical axis of loading direction at every pass. Route B is to rotate the specimen throughout 90o around the parallel axis of loading direction and then rotate it again as route A. The specimen deformed by route B had finer grain size and more uniform distribution of grains than those deformed by route A. When the warm multiple deformation process repeated up to 8 passes at 673 K, the specimen consisted of ultra-fine grained structure with the average grain size less than 3 μm. The superplastic behavior can also be observed at the high strain rate and low temperature regime.


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