Remote Resistance Welding of Zr-4 Endplate for DUPIC Fuel Fabrication

2008 ◽  
Vol 580-582 ◽  
pp. 397-400 ◽  
Author(s):  
Soo Sung Kim ◽  
Dae Seo Koo ◽  
Geun Il Park ◽  
Jin Hyun Koh
Keyword(s):  
Preliminary Investigation ◽  
Welding Process ◽  
Resistance Welding ◽  
Optimum Conditions ◽  
Candu Reactors ◽  
Welding Technology ◽  
Fuel Fabrication ◽  
Hands On ◽  
End Caps ◽  
Direct Use

The remote resistance welding technology in the hot cell environment for DUPIC (Direct Use of spent PWR fuel In CANDU reactors) fuel fabrication was established. To do this, a preliminary investigation for hands-on fuel fabrication outside the hot cell was conducted in the consideration of constraints caused by welding in the hot cell. Further welding experiments were carried out to improve the RW process. A remote resistance welding apparatus was developed. The characteristics of welds made by RW and LBW were compared in terms of the weld nugget penetrations and torque strength. It was found that resistance welding was a more suitable welding process for joining the endplate to the end caps in the hot cell. The optimum conditions for RW in the hot cell operation in a remote manner were also obtained.

scholarly journals Design and Fabrication of Remote Welding Equipment in a Hot-Cell

2013 ◽  
Vol 2013 ◽  
pp. 1-8 ◽  
Author(s):  
Soosung Kim ◽  
Kihwan Kim ◽  
Jungwon Lee ◽  
Jinhyun Koh
Keyword(s):  
Nuclear Fuel ◽  
Performance Test ◽  
Preliminary Investigation ◽  
Welding Process ◽  
Resistance Welding ◽  
Welding Equipment ◽  
End Plate ◽  
Fuel Fabrication ◽  
Fuel Bundle ◽  
Remote Welding

The remote welding equipment for nuclear fuel bundle fabrication in a hot-cell was designed and developed. To achieve this, a preliminary investigation of hands-on fuel fabrication outside a hot-cell was conducted with a consideration of the constraints caused by the welding in a hot-cell. Some basic experiments were also carried out to improve the end-plate welding process for nuclear fuel bundle fabrication. The resistance welding equipment using end-plate welding was also improved. It was found that the remote resistance welding was more suitable for joining an end-plate to end caps in a hot-cell. This paper presents an outline of the developed welding equipment for nuclear fuel bundle fabrication and reviews a conceptual design of remote welding equipment using a master-slave manipulator. Furthermore, the mechanical considerations and a mock-up simulation test were described. Finally, its performance test results were presented for a mock-up of the remote resistance welding equipment for nuclear fuel bundle fabrication.

Development of a Remote Welding Machine for a DUPIC Fuel Bundle Fabrication

2009 ◽  
Author(s):  
Soo-sung Kim ◽  
Geun-il Park ◽  
Jung-won Lee ◽  
Jin-hyun Koh
Keyword(s):  
Preliminary Investigation ◽  
Laser Beam Welding ◽  
Welding Process ◽  
Resistance Welding ◽  
Welding Parameters ◽  
Current Electrode ◽  
Welding Machine ◽  
Hands On ◽  
Welding Processes ◽  
Remote Welding

A remote welding machine for a DUPIC (Direct Use of spent PWR fuel In CANDU reactors) bundle fabrication was designed to establish the optimum welding processes in a hot cell environment. An initial investigation for hands-on fabrication outside the hot cell was performed in the consideration of the constraints of welding machine in the hot cell conditions. Gas tungsten arc welding (GTAW), laser beam welding (LBW), friction welding (FW), and resistance welding (RW) process were assessed as candidates for this application. A preliminary welding investigation to improve the RW process was also performed. The RW process was determined to be the most suitable process in a hot cell environment for joining an endplate to an endcap. An advantage of RW would be a qualified process for overlapped plates welding for which there is extensive production experience were available. A preliminary investigation for a hands-on fuel fabrication outside the hot cell was conducted in the consideration of the constraints caused by a welding in a hot cell. The optimum resistance welding parameters for the endplate welding process were obtained in terms of the current, electrode pressure and welding cycle. This paper presents an outline of the developed RW machine for a DUPIC bundle fabrication and reviews the conceptual design of a remote RW welder by using a master-slave manipulator. The design of RW machine by using the 3D modeling method was also designed. Furthermore the integrity of the welds by the resistance welding was confirmed by the results of the torque test, an examination of the microstructure and the fracture surfaces of the welds.

scholarly journals Bonding of High Temperature Thermoplastic Carbon Composites with Resistance Welding Technique

2018 ◽  
Vol 2018 (3) ◽  
pp. 1-13
Author(s):  
Przemysław Dobrzański
Keyword(s):  
State Of The Art ◽  
Ultrasonic Method ◽  
Welding Process ◽  
Thermoplastic Composite ◽  
Resistance Welding ◽  
Thermoplastic Composites ◽  
Carbon Composites ◽  
Pressure Application ◽  
Welding Technology ◽  
Welding Technique

Abstract The article presents ‘state-of-the art’ on joining fibre reinforced thermoplastic composites with the use of resistance welding technique. Their welding process and potential difficulties connected with the process and quality control of a manufactured element are presented. The structure of a typical thermoplastic composite welding stand was also presented. The main welding technology elements were characterized: structure of the resistance element, implementation of the thermal process and pressure application required for joining materials. The paper also presents the required calibration ranges for a technological process with the use of strength test types SLS, DCB, SBS and nondestructive testing of joint with the ultrasonic method.

scholarly journals Multi-Objective Optimization of Resistance Welding Process of GF/PP Composites

Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2560
Author(s):  
Guowei Zhang ◽  
Ting Lin ◽  
Ling Luo ◽  
Boming Zhang ◽  
Yuao Qu ◽  
...  
Keyword(s):  
Signal To Noise Ratio ◽  
Welding Process ◽  
Welding Current ◽  
Resistance Welding ◽  
Thermoplastic Composites ◽  
Current Time ◽  
Process Factor ◽  
Welding Equipment ◽  
Lap Shear ◽  
Adhesive Connections

Thermoplastic composites (TPCs) are promising materials for aerospace, transportation, shipbuilding, and civil use owing to their lightweight, rapid prototyping, reprocessing, and environmental recycling advantages. The connection assemblies of TPCs components are crucial to their application; compared with traditional mechanical joints and adhesive connections, fusion connections are more promising, particularly resistance welding. This study aims to investigate the effects of process control parameters, including welding current, time, and pressure, for optimization of resistance welding based on glass fiber-reinforced polypropylene (GF/PP) TPCs and a stainless-steel mesh heating element. A self-designed resistance-welding equipment suitable for the resistance welding process of GF/PP TPCs was manufactured. GF/PP laminates are fabricated using a hot press, and their mechanical properties were evaluated. The resistance distribution of the heating elements was assessed to conform with a normal distribution. Tensile shear experiments were designed and conducted using the Taguchi method to evaluate and predict process factor effects on the lap shear strength (LSS) of GF/PP based on signal-to-noise ratio (S/N) and analysis of variance. The results show that current is the main factor affecting resistance welding quality. The optimal process parameters are a current of 12.5 A, pressure of 2.5 MPa, and time of 540 s. The experimental LSS under the optimized parameters is 12.186 MPa, which has a 6.76% error compared with the result predicted based on the S/N.

scholarly journals Contributions Regarding the Use of Mechanical Vibrations in Order to Improve the Properties of Steels and Welded Joints Used in Metal Constructions

2020 ◽  
Vol 21 (2) ◽  
pp. 67-71
Author(s):  
Gheorghe Novac ◽  
Bogdan Novac
Keyword(s):  
Welded Joints ◽  
Arc Welding ◽  
Significant Contribution ◽  
Welding Process ◽  
Internal Stresses ◽  
Welding Equipment ◽  
Welding Technology ◽  
Submerged Arc ◽  
Very High

The paper presents aspects regarding the influence of vibrations on the mechanical properties of welded joints, made with basic materials of Spanish and Romanian origin. In this research is presented the practical way to make the necessary assemblies for the proposed tests. The tests show that vibrations have a significant contribution to the quality of welded joints. This is explained by the appearance of several crystallization centres which makes the structure finer. By using vibrations, the atoms are rearranged in the structure, ensuring a proper de-tensioning. The stresses induced in welded metals are significantly reduced by the use of vibration during welding process. The addition materials have a significant contribution to the emergence of stresses in welded joints as well. These stresses can contribute to the appearance of microstructural constituents with significant hardness. The welding equipment and technologies used also have a significant contribution to the emergence of the remaining stresses. For example, the submerged arc welding technology (SAF) can introduce very high internal stresses. By using vibrations during the welding process, it is achieved a fine structure and a significant reduction of remaining stresses in the welded joints.

Nickel Base Alloy Powder Spray Welding Process Application in Production

2013 ◽  
Vol 813 ◽  
pp. 129-131
Author(s):  
Yu Hai Xu ◽  
Yu Ping Zhao
Keyword(s):  
Alloy Powder ◽  
Base Alloy ◽  
Welding Process ◽  
Slag Inclusion ◽  
Thin Coating ◽  
Nickel Base Alloy ◽  
Parent Metal ◽  
Workpiece Surface ◽  
Welding Technology ◽  
Nickel Base

In this paper, we study Spray welding technology has been widely used in our country, it is between the spraying and welding process, the workpiece surface after spray welding coating is thin and smooth, dilution rate is extremely low, the deposited layer and base metal metallurgy, high bonding strength, density, and coating no slag inclusion, porosity and oxidation is suitable for occasions with thin coating. In 45Mn parent metal, for example, this paper mainly introduces the application of the technology in production.

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