Fast Densification of B4C Ceramics with Al2O3 as a Sintering Aid by Spark Plasma Sintering

2009 ◽  
Vol 620-622 ◽  
pp. 395-398 ◽  
Author(s):  
Fan Zhang ◽  
Zheng Yi Fu ◽  
Jin Yong Zhang ◽  
Hao Wang ◽  
Wei Min Wang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Relative Density ◽  
Melting Temperature ◽  
Densification Behavior ◽  
Sintering Aid ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Enhanced Mobility ◽  
Mobility Of Elements

The densification behavior and mechanical properties of B4C by SPS at 1900°C for 2 min with additions of Al2O3 up to 10 wt.% were investigated. When the additional of 10 wt.%, the relative density was 99% and the hardness went to 33GPa. Sinterability was greatly improved by the addition of a small amount of Al2O3, and the SPS technology with high hearing rate is particularly attractive for prepare of poorly sinterable materials. The improvement was attributed to the enhanced mobility of elements through the Al2O3 near the melting temperature. As a result of this improvement in the density, mechanical properties, such as hardness, fracture toughness, increased remarkably.

The Effect of Al2O3 as a Sintering Aid on the Densification of B4C by Spark Plasma Sintering

2012 ◽  
Vol 538-541 ◽  
pp. 1101-1105
Author(s):  
Quan Zhen Jiang ◽  
Yun Kai Li ◽  
Chuan Sun ◽  
Yun Fei Wang ◽  
Ming Ming Wan ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Relative Density ◽  
Spark Plasma Sintering ◽  
Densification Behavior ◽  
Sintering Aid ◽  
Microstructure And Mechanical Properties ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Composite Samples

The effect of the Al2O3 additive on the densification behavior, microstructure and mechanical properties of the B4C–xwt%Al2O3 composites sintered by means of spark plasma sintering (SPS) process were investigated. It was found that addition of Al2O3 improve the sinterability of B4C at temperatures between 1700 and 1800°C remarkably. The composite samples which with an addition of 4 wt% Al2O3 and sintering at 1750°C exhibits excellent mechanical properties (relative density: 98.82%, hardness: 90.6 HRA).

Preparation and Properties of β-SiAlON-cBN Composites Using Y2O3, B2O3 and Al as Additives

2014 ◽  
Vol 602-603 ◽  
pp. 380-383
Author(s):  
Chao He ◽  
Xiao Fei Shi ◽  
Xin Yan Yue ◽  
Jiang Jun Wang ◽  
Hong Qiang Ru
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Relative Density ◽  
Spark Plasma Sintering ◽  
Crack Deflection ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Microstructures And Mechanical Properties

SiAlON-cBN composites with different contents of cBN were consolidated by spark plasma sintering (SPS) at 1450°C using Y2O3, B2O3 and Al as additives. The effect of cBN content on the density, phase compositions, microstructures and mechanical properties of β-SiAlON-cBN composites was investigated. With increasing the cBN content, the density and hardness of β-SiAlON-cBN composites decreased. Fracture toughness could increase thanks to the crack deflection resulted from the cBN particles. For β-SiAlON-10 wt% cBN composites, the optimum hardness and highest relative density were 13 GPa and 96.4 %, respectively. For β-SiAlON-40 wt% cBN composites, the highest fracture toughness was KIC = 5.3 MPa∙m1/2.

Densification, Microstructure, and Behavior of Hydroxyapatite Ceramics Sintered by Using Spark Plasma Sintering

2008 ◽  
Vol 130 (3) ◽  
Author(s):  
Shufeng Li ◽  
Hiroshi Izui ◽  
Michiharu Okano
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Flexural Strength ◽  
Relative Density ◽  
Young’S Modulus ◽  
Spark Plasma Sintering ◽  
Young's Modulus ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Temperature And Pressure

This paper discusses the dependence of the mechanical properties and microstructure of sintered hydroxyapatite (HA) on the sintering temperature and pressure. A set of specimens was prepared from as-received HA powder and sintered by using a spark plasma sintering (SPS) process. The sintering pressures were set at 22.3MPa, 44.6MPa, and 66.9MPa, and sintering was performed in the temperature range from 800°Cto1000°C at each pressure. Mechanisms underlying the interrelated temperature-mechanical and pressure-mechanical properties of dense HA were investigated. The effects of temperature and pressure on the flexural strength, Young’s modulus, fracture toughness, relative density, activation energy, phase stability, and microstructure were assessed. The relative density and grain size increased with an increase in the temperature. The flexural strength and Young’s modulus increased with an increase in the temperature, giving maximum values of 131.5MPa and 75.6GPa, respectively, at a critical temperature of 950°C and 44.6MPa, and the fracture toughness was 1.4MPam1∕2 at 1000°C at 44.6MPa. Increasing the sintering pressure led to acceleration of the densification of HA.

Effect of B4C on the Mechanical Properties and Microstructure of ZrB2-SiC Based Ceramics

2010 ◽  
Vol 105-106 ◽  
pp. 218-221 ◽  
Author(s):  
Xuan Liu ◽  
Qiang Xu ◽  
Shi Zhen Zhu
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
High Temperature ◽  
Relative Density ◽  
Room Temperature ◽  
High Temperature Strength ◽  
Sintering Process ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Room Temperature Strength

ZrB2-SiC-B4C is sintered at 1700°C by spark plasma sintering process. The effect of B4C content on the mechanical properties and microstructure of ZrB2-SiC based ceramics is studied. The results show that, with the content of B4C increases, the relative density and room-temperature strength decrease in the ZrB2-SiC-B4C composite. The fracture toughness rises at first and then falls down. The high temperature strength increases.

Effect of Sintering Pressure on Mechanical Properties of BN-Si3N4 Ceramic Composites Prepared by Spark Plasma Sintering

2016 ◽  
Vol 697 ◽  
pp. 188-192
Author(s):  
Jia Xin An ◽  
Wen Dong Xue ◽  
Feng Rui Zhai ◽  
Ruo Meng Xu ◽  
Jia Lin Sun
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Relative Density ◽  
Spark Plasma Sintering ◽  
Bending Strength ◽  
Raw Materials ◽  
Ceramic Composites ◽  
Composite Ceramics ◽  
Plasma Sintering ◽  
Spark Plasma

BN-Si3N4 composite ceramic wave-transparent materials with excellent mechanical properties were prepared by spark plasma sintering (SPS) using h-BN and α-Si3N4 powders as raw materials, Al2O3 and Y2O3 as sintering aids. The influence of sintering pressure on density and mechanical properties of BN-Si3N4 composite ceramics were studied. The phases were observed by X-ray diffraction (XRD), and the microstructures were identified by scanning electron microscopy (SEM). The results showed that with the sintering pressure increases, the relative density, bending strength and fracture toughness of the composite ceramics were significantly increased, and the porosity decreased rapidly. The effects of pressure on the properties of the composite ceramics was not significant at >40MPa, so 40MPa is optimal for the composite ceramics to gain good overall performance, i.e. the relative density was 89.1%, the porosity was 2.3%, the bending strength reached 215.4 MPa, and the fracture toughness was 3.1/MPa·m1/2.

Synthesis, Microstructure and Mechanical Properties of ZrB2 Ceramic Prepared by Mechanical Alloying and Spark Plasma Sintering

2010 ◽  
Vol 434-435 ◽  
pp. 165-168 ◽  
Author(s):  
Chun Feng Hu ◽  
Yoshio Sakka ◽  
Tetsuo Uchikoshi ◽  
Tohru Suzuki ◽  
Byung Koog Jang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Mechanical Alloying ◽  
Relative Density ◽  
Heating Rate ◽  
Spark Plasma Sintering ◽  
Vickers Hardness ◽  
Heating Rates ◽  
Plasma Sintering ◽  
Spark Plasma

Dense bulk ZrB2 ceramic was synthesized by mechanical alloying (MA) and followed spark plasma sintering (SPS) using zirconium and boron as initial materials. It was found that MA process was effective to fragment the coarse metal zirconium particles from 45 m to less than 1 m within 20 hours. In comparison with the commercial ZrB2 powder, the as-obtained zirconium and boron mixture powders showed higher sinterability. When the sintering was carried out at 1800oC, the relative density of synthesized ZrB2 samples using mixture powder was above 95%, higher than that of ZrB2 sample prepared using commercial powder (73%). Vickers hardness of those ZrB2 samples was at the same level of 15 GPa. However, the fracture toughness of ZrB2 samples seemed to depend on the heating rate of the SPS process. Corresponding to the heating rates of 10, 50, and 100oC/min, the fracture toughness of as-prepared ZrB2 samples were 3.83, 3.19, and 2.74 MPa•m1/2, respectively.

Effects of Powder Microscopic Defects on Densification and Mechanical Properties of WC via Spark Plasma Sintering

2021 ◽  
Vol 1016 ◽  
pp. 1770-1777
Author(s):  
Liu Zhu ◽  
Jin Fang Wang ◽  
Zhi Biao Tu ◽  
Na Xue ◽  
Wei Wei Li
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Free Energy ◽  
Composite Powder ◽  
Sintering Temperature ◽  
Chemical Activation ◽  
Activation Technique ◽  
Specific Chemical ◽  
Plasma Sintering ◽  
Spark Plasma

The WC composite powder was synthesized by a new specific chemical activation technique. A large number of lattice defects such as surface humps, dislocations and stacking fault exist in the surface of the WC powder after chemical activation technique. By using such activated WC powder, the binderless WC cemented carbide with high density (15.54 g/cm3), super hardness (average 26.29 GPa) and excellent fracture toughness (8.9 MPa.m1/2) can be fabricated by SPS at 1700 °C and 50 MPa pressure. The improvement in density, hardness and fracture toughness are respectively 4.5%, 15.3% and 17.1% compared to when using the original WC powder. This improvement is because microscopic defects on the surface of the WC powder can greatly improve surface free energy of the powder, which improves the sintering activity and reduces the sintering temperature of the WC powder.

Sintering Performance and Mechanical Properties of Titanium Compacts Prepared by Spark Plasma Sintering

2012 ◽  
Vol 706-709 ◽  
pp. 217-221 ◽  
Author(s):  
Hiroshi Izui ◽  
Genki Kikuchi
Keyword(s):  
Mechanical Properties ◽  
Relative Density ◽  
Spark Plasma Sintering ◽  
Tensile Property ◽  
Density Ratio ◽  
Alloying Elements ◽  
Blended Elemental ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Stabilizing Element

Titanium alloys were produced by blended elemental powder metallurgy (P/M) method. We focused on the effect of alloying elements (Fe, Mo, and Al) on the consolidation and mechanical properties of Ti compacts prepared by spark plasma sintering. The effects of amount of alloying elements and sintering temperature on the relative density and tensile properties of Ti compacts were investigated. The addition of β-stabilizing elements (Fe and Mo) significantly improved the densification of Ti compacts, where the relative density ratio of Ti-5 wt% Mo specimen became higher than 99.9 %, and Ti-5 wt% Fe specimen higher than 99.0 %. On the other hand, the addition of Al as α-stabilizing element led to improve the relative density of Ti-5 wt% Al compact with higher than 99.9 %. The tensile property for sintered Ti-5 wt% Mo compact had the highest elongation of 16 %. It will be discussed the microstructures and tensile property of the compacts.

Preparation and Characterization of Alumina based TiNn and SiCn Composites

2002 ◽  
Vol 740 ◽  
Author(s):  
Mats Carlsson ◽  
Mats Johnsson ◽  
Annika Pohl
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Grain Growth ◽  
Ceramic Composites ◽  
Processing Route ◽  
Nano Structure ◽  
Plasma Sintering ◽  
Water Based ◽  
Spark Plasma

ABSTRACTCeramic composites containing 2 and 5vol. % of nanosized commercially available TiN and SiC particles in alumina were prepared via a water based slurry processing route followed by spark plasma sintering (SPS) at 75 MPa in the temperature range 1200–1600°C. Some of the samples could be fully densified by use of SPS already after five minutes at 1200°C and 75 MPa. The aim was to control the alumina grain growth and thus obtain different nano-structure types. The microstructures have been correlated to some mechanical properties; e.g. hardness and fracture toughness.

Microstructure and Mechanical Properties of Spark-Plasma-Sintered SiC-TiC Composites

2005 ◽  
Vol 287 ◽  
pp. 335-339 ◽  
Author(s):  
Kyeong Sik Cho ◽  
Kwang Soon Lee
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Heating Rate ◽  
Spark Plasma Sintering ◽  
Sintering Temperature ◽  
Applied Pressure ◽  
Argon Atmosphere ◽  
Full Density ◽  
Plasma Sintering ◽  
Spark Plasma

Rapid densification of the SiC-10, 20, 30, 40wt% TiC powder with Al, B and C additives was carried out by spark plasma sintering (SPS). In the present SPS process, the heating rate and applied pressure were kept at 100°C/min and at 40 MPa, while the sintering temperature varied from 1600-1800°C in an argon atmosphere. The full density of SiC-TiC composites was achieved at a temperature above 1800°C by spark plasma sintering. The 3C phase of SiC in the composites was transformed to 6H and 4H by increasing the process temperature and the TiC content. By tailoring the microstructure of the spark-plasma-sintered SiC-TiC composites, their toughness could be maintained without a notable reduction in strength. The strength of 720 MPa and the fracture toughness of 6.3 MPa·m1/2 were obtained in the SiC-40wt% TiC composite prepared at 1800°C for 20 min.

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